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  4.    PREPARING INVERTER FOR USE

  3.  CONTROLS 

3.1  FRONT PANEL LAYOUT (refer to Figure 2). 

 

1.

 

OPERATING MODES AND PARAMETERS BUTTON. 

 

  

Primary function.

  

MMA or TIG selection.

  

Secondary function (press and hold in MMA mode).

  

Hot Start and Arc Force

.

  

Rapid press and release of the button allows parameter selection to be controlled by the   

  

Encoder (5) with the relative value displayed on the Alphanumeric display (3). Press and hold   

  

the button to exit this settings procedure. 

  

Hot Start ('hot XX' on the display).

  

Initial overcurrent regulator setting (from 0-100%) with the percentage increase compared to   

  

the preset welding current value indicated on the display. This setting facilitates the striking of   

  

the electric arc.

  

Arc Force ('arc XX' on the display).

  

Dynamic overcurrent regulator setting (from 0-100%) with the percentage increase compared   

  

to the preset welding current value indicated on the display. This setting improves welding   

  

fluidity and prevents the electrode from sticking to the workpiece.

 

2.

 

OPERATING MODE AND PARAMETER SETTING LEDs.

 

2a. Fixed LED.

 MMA mode enabled.

  

Flashing LED

. Arc Force or Hot Start enabled.

 

2b. Fixed LED.

 TIG mode enabled.

 

3.

 

ALPHANUMERIC DISPLAY.

 

4.

 

YELLOW LED.

 

  

OFF by default, when LED is illuminated this indicates that the machine is blocked after one  

  

of the following protection devices has been triggered:

  

Thermal Relay.

 The temperature inside the welding machine is too high. The machine resets   

  

its standard default settings automatically. 

'AL2'

 alarm on the display.

  

Line overvoltage and undervoltage safeguard. 

If the voltage is +/-15% higher or lower than  

  

the rated value. 

'AL1'

 alarm on the display.

  

ANTI STICK protection. 

The electrode is stuck to the workpiece and requires manual   

  

removal. The welding machine resets its standard default setting automatically.

 

 

5.

 

ENCODER.

  

Adjusts the welding settings. Adjustments can also be carried out whilst welding operations   

  

are in progress. 

 

6.

 

DINSE SOCKET

 (negative 

-

). For the connection of a welding cable Dinse plug.

 

7.

 

DINSE SOCKET

 (positive 

+

). For the connection of a welding cable Dinse plug.

3.2  REAR PANEL LAYOUT (refer to Figure 3). 

 

1.

 

MAINS CABLE.

 

2.

 

MAIN ON/OFF SWITCH

 (Illuminated).

 
 

Fig 4

Fig 5

4.1

 

CONNECTION TO THE MAINS.

 

The unit is fitted with a 13Amp plug and is designed to operate in both welding modes on a 13Amp supply. If   

 

however the unit is used consistently at high output, connection to a 30Amp supply may be considered. Seek the advice of a qualified   

 

electrician on connection to a suitable supply.

4.2

 

WELDING CABLE CONNECTIONS.

 

The torch cable is supplied ready assembled but it may be necessary for you to assemble the work clamp cable.   

 

Attach the work clamp to one end of the cable as shown in fig.5. To connect the Dinse Plug as shown in fig.4 first thread the cable through the outer   

 

cover of the plug (see fig.4 - 4). Now remove 20mm of insulation sheath from the end of the cable and fold back the copper wire all around the outside of  

 

the sheath (1). Push the cable end into the copper sleeve (2) so that the folded back wire makes good contact with the inside of the sleeve. Push the   

 

copper sleeve into the brass plug body (3) and tighten the large grub screw until the cable is firmly held. Now slide the outer plug cover up the cable and  

 

press the brass body into it as shown in fig.4.

Original Language Version

TIG150T     Issue: 1 - 11/11/11

fig 3

fig 2

Summary of Contents for TIG150T

Page 1: ...INSTRUCTIONS FOR TIG MMA INVERTER WELDER 150Amp 230V TIG150T MODEL No Original Language Version TIG150T Issue 1 11 11 11 ...

Page 2: ...urrent Circuit Breaker should be incorporated in the main distribution board We also recommend that an RCD Residual Current Device is used with all electrical products It is particularly important to use an RCD together with portable products that are plugged into an electrical supply not protected by an RCCB If in doubt consult a qualified electrician You may obtain a Residual Current Device by c...

Page 3: ...lose to metal masses 4 Symbol of welding procedure chosen Manual Arc welding with stick electrode or welding with TIG 5 Symbol of the main internal parts of the welder i e frequency converter inverter transformer rectifier 6 The EUROPEAN standard relating to safety and the construction of Arc welding machines 7 Manufacturer s identifying serial number 8 PERFORMANCE OF THE WELDING CIRCUIT UO Maximu...

Page 4: ...lower than the rated value AL1 alarm on the display ANTI STICK protection The electrode is stuck to the workpiece and requires manual removal The welding machine resets its standard default setting automatically 5 ENCODER Adjusts the welding settings Adjustments can also be carried out whilst welding operations are in progress 6 DINSE SOCKET negative For the connection of a welding cable Dinse plu...

Page 5: ...ARC WELDING EQUIPMENT AND SIMILAR PROCESSES e g MMA AND TIG WELDING 5 1 PROTECTION AGAINST INTERFERENCE E M C The emission limits in this standard may not however provide full protection against interference to radio and television reception when the welding equipment is used closer than 30m to the receiving antenna In special cases when highly susceptible apparatus is being used in close proximit...

Page 6: ...he welder only when you are satisfied that the welder is correctly connected and the work to be done is fully prepared 7 1 SETTING THE CONTROLS 7 1 1 Set the required gas flow using the knob on the gas regulator 7 1 2 Select the TIG mode using the Operating Modes and Parameters Button 7 1 3 Select the required setting using the Encoder 7 2 STRIKING THE ARC LIFT strike 7 2 1 The electric arc strike...

Page 7: ...automatically 10 1 2 Overheating This may occur for one of the following reasons a Inverter casing is full of dust making cooling system inefficient Clean as described in section 9 1 b Fan not working Have fan renewed by authorised service agent c Electrode does not match the collet and collet body fitted within the torch Obtain and fit the correct size of torch components for the electrode select...

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