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3. ASSEMBLY

 

2.  INTRODUCTION & SPECIFICATION

4.1 

The Tecstart 420 is electronically controlled  

 

by a microprocessor. The adjustments and  

 

indicators are as shown in Fig.3.

 

1:   ON/OFF Switch.

 

2:   Selector switch BATTERY CHARGER/  

 

 STARTER.

 

3:   Positive sockets 12V/24V.

 

4:   Negative output.

 

5:   Charge current adjustment potentiometer.

 

 

During charging the current setting is   

 

 

shown for a few seconds on the display  

 

 

whenever the knob is turned.  

 

6:   12V/24V battery voltage selection key.

 

7:   Operating mode selection key TEST,    

 

 

CHARGE and TRONIC.

 

8:   Display for showing the selected  

 

 

 

parameter. The display also shows several  

 

 

abbreviations indicating the present status  

 

 

or mode of the battery charger.

 

9:   Amps/Volts parameters selection key for  

 

 

the display. V = voltage in volts. I = current

 

 

in amps.

 

4.  BATTERY CHARGER CONTROLS

Fig.3

 

DO NOT pull the cables or clamps from the battery terminals and DO NOT remove power clamps while the starter/charger is ‘On’. 

 

DO NOT use the starter/charger outdoors, or in damp or wet locations and DO NOT operate within the vicinity of flammable liquids or gases.

 

DO NOT use starter/charger inside vehicle or inside engine compartment. Ensure there is sufficient ventilation and do not cover or    

 

obstruct starter/charger ventilation louvres.

 

DO NOT use this product to perform a task for which it is not designed.

 

WARNING! Simultaneous charging of batteries is possible but must be done with great caution by a qualified person. 

Contact  

 

 

your Sealey dealer for information and accessories. DO NOT charge in series two batteries of differing type, capacity, or levels of  

 

 discharge.

 

WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating.

 

When not in use, store the starter/charger carefully in a safe, dry, childproof location. 

 

,

3.1 

Assemble the handle and foot to the main casing using  

 

the fittings provided as indicated in Fig.1.

3.1.1  Slide the axle through the casing at the bottom back  

 

corner. Slide a wheel onto each protruding end of the axle  

 

and retain them with the circlips provided. Push a plastic 

 

covering cap into the centre of each wheel, see Fig.1.

3.2 

BATTERY CLAMPS. 

(See Fig.2)

 

Assemble the clamp with the red handle to the movable  

 

cable (See Fig.3-3). Assemble the clamp with the black  

 

handle to the fixed cable which comes directly out of the  

 

battery charger. See Fig.3-4.

Fig.1

2.1 

INTRODUCTION

 

A hybrid starter/charger utilising traditional transformer power supply with advanced  

 

electronic control. The unit features digital read-out of the battery  condition or battery  

 

charging current and current control setting to allow  batteries to be fast-charged. Advanced  

 

electronics provide battery  conditioning cycle for badly discharged batteries. Once a battery  

 

has been  brought up to fully charged status, the Tronic function maintains the battery in  

 

this condition by reading the charged status of the cells. The unit also has the  power to start  

 

vehicles fitted with batteries up to 700Ah.

2.2 

SPECIFICATION

 

Model No: .....................................................................Tecstart420

 

Output 12V Charge Peak (EN) ........................................ 45A(30A)

 

Output 24V Charge Peak (EN) ........................................ 45A(30A)

 

Output 12V Start peak (EN)......................................... 300A(180A)

 

Output 24V Start Peak (EN) ........................................ 300A(180A)

 

Input - Charge .......................................................................... 4.5A

 

Input - Start ............................................................................... 28A

 

Power Input ............................................................................230V

 

Power Output .....................................................................12V/24V

 

Polarity Protection ................................................................... Fuse

 

Fuse Reference ......................................................120.122350 (2)

Fig.2

Original Language Version

TECSTART420.V2 Issue: 3(L) 

- 08/05/14

© Jack Sealey Limited

Summary of Contents for TECSTART420.V2

Page 1: ...y connected that the external insulation extends beyond the cable restraint and that the restraint is tight DANGER BE AWARE LEAD ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY EACH TIME YOU USE THE CHARGING EQUIPMENT Follow these instructions and those published by the battery and vehicle ...

Page 2: ...s of discharge WARNING If a fuse blows ensure it is replaced with an identical fuse type and rating When not in use store the starter charger carefully in a safe dry childproof location 3 1 Assemble the handle and foot to the main casing using the fittings provided as indicated in Fig 1 3 1 1 Slide the axle through the casing at the bottom back corner Slide a wheel onto each protruding end of the ...

Page 3: ...ions This check is carried out with the operating mode selection key in the TEST mode See 7 in Fig 4 5 1 11 If there is an error in the connection or the setting the display will show the flashing message Err until the problem has been solved See Fig 9 5 2 CHARGING 5 2 1 On the battery charger front panel set the operating mode selection key to CHARGE See 7 in Fig 4 5 2 2 Set an appropriate chargi...

Page 4: ...cted in series set the battery voltage selection key on the front panel to 24V and move the positive cable to the 24V terminal see Fg 3 3 5 6 COMPLETION OF CHARGING 5 6 1 On the battery charger front panel set the operating mode selection key to TEST See 7 in Fig 4 5 6 2 Set the battery charger mains switch to OFF 5 6 3 Disconnect the BLACK clamp from the chassis or from the battery negative termi...

Page 5: ......

Page 6: ... Suffolk IP32 7AR www sealey co uk Web email Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycle centre and disposed of in a manner which is compatible with the environment When the product is no longer required it must be disposed of in an environmentally protective way Contact your local...

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