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Original Language Version 

TC965.V2      Issue No: 

2

 - 

16

/

11

/09

INsTruCTIoNs for:

motorcycle & mini tyre cHAnGer

MoDEL:

 

tc965.V2

Thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly 

maintained, give you years of trouble free performance.

1.  SAFety inStrUctionS

IMPORTANT:

 

PleASe reAD tHeSe inStrUctionS cAreFUlly. note tHe SAFe oPerAtionAl reQUirementS, WArninGS AnD cAUtionS. 

USe tHe ProDUct correctly AnD WitH cAre For tHe PUrPoSe For WHicH it iS intenDeD. FAilUre to Do So mAy cAUSe 

DAmAGe AnD/or PerSonAl inJUry AnD Will inVAliDAte tHe WArrAnty. PleASe KeeP inStrUctionS SAFe For FUtUre USe.

2.  SPeciFicAtionS

tc965.V2

GenerAl SAFety

 

WArninG!

 

Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.  

 

Under Health and Safety Law, Employers and Self Employed Personnel have a legal duty to ensure Safe Working Conditions for all  

 

 

employees and personnel that may come into contact with this equipment. In particular they must carry out a specific risk and hazard  

 

 

assessment in the workplace to eliminate or reduce any risk found and must record, update and retain records of the results of this  

 

 

inspection.

  familiarise yourself with the applications, limitations and any possible or potential hazards of the tyre changer.

 

Maintain the

 

tyre changer in good condition (use an authorised service agent).

  replace or repair damaged parts. 

Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

 

WArninG!

 Check regularly for damaged parts. Any part that is damaged must be repaired or replaced before the equipment is next used.  

  Locate the tyre changer in a suitable work area, keep area clean and tidy and free from unrelated materials. Ensure that there is adequate  

 

lighting.

 

WArninG! Use on a level surface, preferably concrete, to which the tyre changer must be bolted. 

  Keep the tyre changer clean for best and safest performance.

 

Wear approved safety eye protection (standard spectacles are not adequate).

  Keep hands and feet well clear of the bead breaker.

 

Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip safety shoes.

  remove ill fitting clothing. remove ties, watches, rings, and other loose jewellery and contain and/or tie back long hair.

  Keep children and unauthorised persons away from the work area.

 

Do not

 use the tyre changer for any purpose other than that for which it is designed.

 

Do not

 operate the tyre changer if any parts are damaged or missing as this may cause failure and/or personal injury.

 

Do not

 allow untrained persons to operate the tyre changer.

 

Do not

 stand on the tyre changer.

 

Do not

 operate the tyre changer when you are tired or under the influence of alcohol, drugs or intoxicating medication.

Heavy-duty tyre changer suitable for wide variety of tyres and wheels including those 

fitted to motorcycles, ATVs, go-karts and golf buggies. Works on bearing or hub 

centred wheels and is supplied with two centre posts. Includes manual bead breaker 

and supplied with tyre bar for mounting and de-mounting. fast and simple operation. 

model:

tc965.V2

Minimum Wheel size:

102mm

Maximum Wheel size:

524mm (21”)

Centre Post sizes: 13mm, 16mm 

3.  ASSembly

Refer to contents diagram fig.1 and table of contents.

3.1

 

Attach the Jaw frame (19) to the Main stand (4), using bolts (22), washers  

 

(23) and lock nuts (9) (fig.2).

3.2

 

Attach Pivot Arm (7) to the Main Stand using lock pin (8) (fig.3).

3.3

 

Attach the Bead Breaker (5) to the bracket on the Pivot Arm (7) using bolt (6)  

 

and lock nut (9) (fig.4).

3.4

 

Insert the Handle (10) into the Pivot Arm (7) using bolt (24) and lock nut (12)  

 

(fig.5).

3.5

 

slide the two Jaws (20) on to the arms of the Jaw frame (19) and locate 

 

using lock pins (21). Attach the Threaded rod Assembly (14) to the Adjustable  

 

Jaw (17) and slide onto the remaining arm, secure the assembly to the arm  

 

using bolt (15) and locking nut (12). Attach Crank Arm (13) to the end of the  

 

Threaded rod Assembly (14) using locking nuts (12).

3.6

 

Insert End Caps (16) into each of the three Jaw Frame arms and fit the    

 

plastic covers onto the three jaws.

3.7

 

Locate the tyre changer in a suitable working area, allow a minimum of 1 metre  

 

working space around the assembly and secure to the floor.

Summary of Contents for TC965.V2

Page 1: ...protection standard spectacles are not adequate Keep hands and feet well clear of the bead breaker Maintain correct balance and footing Ensure the floor is not slippery and wear non slip safety shoes Remove ill fitting clothing Remove ties watches rings and other loose jewellery and contain and or tie back long hair Keep children and unauthorised persons away from the work area DO NOT use the tyre...

Page 2: ...Small Post 11 Handle Grip 20 Jaw 3 Large Post 12 Lock Nut M10 21 Lock Pin 8mm 4 Main Stand 13 Crank Arm 22 Bolt M12 x 25 5 Bead Breaker 14 Threaded Rod Assembly 23 Large Washer 6 Bolt M12 x 65 15 Bolt M10 x 40 24 Bolt M10 x 55 7 Pivot Arm 16 End Cap 25 Roll Pin 6 x 22mm 8 Lock Pin 12mm 17 Adjustable Jaw 9 Lock Nut M12 18 Jaw Cover ...

Page 3: ...the rim on the foot of the tyre changer and support the opposite side of the wheel with a suitable piece of timber fig 8 fig 7 Tyre bar TC963 for alloy wheels Optional 4 2 Tyre removal 4 2 1 Lubricate both tyre beads with an approved rubber lubricant 4 2 2 Place the wheel centrally onto the stand with the narrow bead seat uppermost slide the two rim clamping jaws so that they locate on the rim of ...

Page 4: ...g 4 3 1 Lubricate both tyre beads with an approved rubber lubricant 4 3 2 Mount and lock the wheel to the stand as shown in fig 12 4 3 3 Place the lower bead of the tyre over the wheel rim and using the flat end of the tyre bar place the ball end between the bead and the rim with the flat side of the tyre bar against the centre post rotate the tool full circle fig 13 4 3 4 Fit a tube if appropriat...

Page 5: ...s as indicated 2006 42 EC Machinery Directive 2000 14 EC Outdoor Noise Emissions Directive 2006 95 EC Low Voltage Directive 2002 96 EC WEEE Directive 2004 108 EC EMC Directive 2002 95 EC RoHS Directive 93 68 EEC CE Marking Directive And the following harmonised standard s National technical standards and specifications if applicable Technical file compiled by Jack Sealey Ltd Signed Date Place Bury...

Page 6: ...965 V2 ITEM PART NO DESCRIPTION 1 TC965 01 TYRE BAR 2 TC965 02 POST SMALL 3 TC965 03 POST LARGE 4 TC965 04 STAND ASS Y 5 TC965 05 SUPPORT 6 TC965 06 BOLT M12 65 7 TC965 07 HANDLE SOCKET 8 TC965 08 PIN ASS Y 9 TC965 09 LOCK NUT M12 10 TC965 10 HANDLE 11 TC965 11 HANDLE GRIP 12 TC965 12 NUT M10 13 TC965 13 SHAFT ITEM PART NO DESCRIPTION 14 TC965 14 CONNECTOR ASS Y 15 TC965 15 BOLT M10 45 16 TC965 16...

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