background image

 

9

   Wash immediately with soap and water if battery acid contacts skin or clothing. if acid enters eye, flush eye immediately with cool, clean  

  running water for at least 15 minutes and seek immediate medical attention.

 

9

   remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current  

  which is high enough to weld a ring or the like to metal, which would cause severe burns.

 

9

   ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair. 

  ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.

 

8

 

DO NOT

 smoke or allow a spark or flame in the vicinity of battery or engine.

1.2. 

  

General Safety Instructions 

 

9

  

familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also refer to the vehicle  

 

  manufacturer’s hand book. if in AnY doubt consult A QuAlified electriciAn.

 

9

   ensure the charger is in good order and condition before use. if in any doubt do not use the unit, contact your sealey dealer.

 

9

   use the charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.

 

9

   ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.

 

9

   Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.

 

9

   ensure the output of the charger is the same voltage as the battery.

 

9

   ensure that during charging, the charger is placed in a location where there is sufficient ventilation to prevent the build up of explosive  

    gases from a lead acid battery, and 

DO NOT

 cover or obstruct the charger ventilation louvres.

 

9

   if battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps. if       

  necessary top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal   

 

  safety precautions described in part 1.2).

 

9

   if the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using.

 

9

   if the battery terminals are corroded or dirty clean them before attaching the power clamps.

 

9

   Keep children and unauthorised persons away from the working area.

 

8

  

DO NOT

 dis-assemble the charger for any reason. the charger must only be checked by qualified service personnel.

 

8

  

DO NOT

 try to charge a non-rechargeable battery.

 

8

  

DO NOT

 try to charge battery if battery fluid is frozen.

 

‰

  

WARNING! 

to prevent the risk of sparking, short circuit and possible explosion 

DO NOT

 drop metal tools in the battery area, or allow  

  them to touch the battery terminals.

 

8

  

DO NOT

 allow power clamps to touch each other or to make contact with any metallic part of the vehicle.

 

8

  

DO NOT

 cross connect power leads from charger to battery. ensure positive (+/red) is to positive and negative (-/blAcK) is to negative.

 

8

  

DO NOT

 pull the cables or clamps from the battery terminals. 

 

8

  

DO NOT

 use the charger outdoors, or in damp, or wet locations and 

DO NOT

 operate within the vicinity of flammable liquids or gases.

 

8

  

DO NOT

 use charger inside vehicle or inside engine compartment. 

 

9

   ensure there is effective ventilation to prevent a build-up of explosive gases, and do not cover or obstruct charger ventilation louvres.

 

8

  

DO NOT

 use the charger for a task for which it is not designed.

 

‰

  

WARNING! DO NOT

 simultaneously charge batteries of different capacities or discharge levels.

 

‰

  

WARNING! 

if a fuse blows, ensure it is replaced with an identical fuse type and rating. use only sealey genuine parts. 

 

9

   When not in use, store the charger carefully in a safe, dry, childproof location.

 

2.  INTRODUCTION

Heavy-duty professional starter/chargers for the medium and large garage, workshop and body shop operation. the superstart range caters for all 

requirements from cars right up to passenger service and commercial vehicles.

Model No:  . . . . . . . . . . . . . . . . . . . . . . SUPERSTART300.V5......................SUPERSTART400.V2......................SUPERSTART500

output:  . . . . . . . . . . . . . . . . . . . . . . . . . 12-24v..............................................12/24v...............................................12/24v

output charge Peak (en): . . . . . . . . . . 45A(30A)..........................................60A(40A)...........................................75A(50A)

output start Peak(en):. . . . . . . . . . . . . 300A(200A)......................................400A(300A).......................................500A(350A)

battery range: . . . . . . . . . . . . . . . . . . . 30-350Ah..........................................30-450Ah..........................................30-550Ah

input charge:  . . . . . . . . . . . . . . . . . . . . 1.5KW...............................................1.5KW................................................1.5KW

imput start:. . . . . . . . . . . . . . . . . . . . . . 5KW..................................................6KW...................................................10KW

charging rates: . . . . . . . . . . . . . . . . . . 4........................................................4........................................................4

supply: . . . . . . . . . . . . . . . . . . . . . . . . . 230v..................................................230v..................................................230v

Polarity Protection: . . . . . . . . . . . . . . . . fuse(1x80A)......................................fuse(2x80A).....................................fuse(2x80A)

3.  ASSEMBLY

3.1.    

Assemble the handle to the main casing using the fittings provided as indicated in fig.1

3.2.    

slide the axle through the casing at the bottom back corner. Attach the wheels using the fittings provided as indicated in fig.1. 

3.3.   

 

the clamp with the red handle is attached to the movable cable. see fig1A

3.4.    

the clamp with the black handle is attached to the fixed cable which comes directly out of the top of the battery charger. see fig1A

Original Language Version

© Jack sealey limited

suPerstArt300.v5,400.v2,500. | issue (1) 05/07/16

fig 1

Summary of Contents for SUPERSTART300.V5

Page 1: ... you discuss the installation of a industrial round pin plug and socket with your electrician Ensure that the unit is correctly earthed via a three pin plug as shown a Connect the green yellow earth wire to the earth terminal b Connect the brown live wire to live terminal L c Connect the blue neutral wire to the neutral terminal N or unmarked d After wiring check that there are no bare wires that ...

Page 2: ...unauthorised persons away from the working area 8 8 DO NOT dis assemble the charger for any reason The charger must only be checked by qualified service personnel 8 8 DO NOT try to charge a non rechargeable battery 8 8 DO NOT try to charge battery if battery fluid is frozen WARNING To prevent the risk of sparking short circuit and possible explosion DO NOT drop metal tools in the battery area or a...

Page 3: ...carrying out the following steps and in the same order 4 3 1 Before charging make sure the power supply lead is not plugged into the mains supply 4 3 2 Set the charger voltage 12V or 24V according to the nominal voltage of the battery being charged by moving the red cable to the appropiate terminal Note To charge several batteries at the same time see the series parallel diagram in fig 2 4 3 3 Con...

Page 4: ...stances 5 1 1 Overload too high a current to the battery 5 1 2 Short circuit clamps touch or cross connection to battery 5 1 3 Prolonged starting attempts 5 2 Should the fuse blow take the following action 5 2 1 Turn the unit off and disconnect from the mains power supply 5 2 2 Allow the unit to cool down establish the reason for failure and correct 5 2 3 Replace the fuse Use only Sealey replaceme...

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