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1.1. 

ELECTRICAL SAFETY

 

WARNING!

 It is the user’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical 

connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual 

Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device) is used with all 

electrical products. It is particularly important to use an RCD together with portable products that are plugged into an electrical supply not protected by an RCCB. 

If in doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the 

following instructions concerning electrical safety. 

1.1.1. 

The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified electrician, using   

 

a Portable Appliance Tester (PAT), at least once a year. 

1.1.2. 

The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance, and the safety of the

 

appliance operator. If in any doubt about electrical safety, contact a qualified electrician. 

1.1.3. 

Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. 

 

See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. 

Ensure that cables are always protected against short circuit and overload.

1.1.5. 

Regularly inspect power supply leads, plugs and all electrical connections for wear and damage and 

 

especially power connections, to ensure that none is loose. 

1.1.6. 

Important:

 Ensure the voltage marked on the product is the same as the electrical power supply to be used  

 

and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require a fuse smaller than 

 

13 amps for certain products, see recommended fuse rating at right. 

1.1.7. 

DO NOT 

pull or carry the powered appliance by its power supply lead. 

1.1.8. 

DO NOT

 pull power plugs from sockets by the power cable.

1.1.9. 

DO NOT

 use worn or damage leads, plugs or connections. Immediately replace or have repaired by a qualified  

 

electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off and fit a new plug  

 

according to the following instructions (discard old plug safely).

 

(UK only - see diagram at right). 

Ensure the unit is correctly earthed via a three-pin plug.

 

 

a) 

Connect the green/yellow earth wire to the earth terminal ‘E’.

 

b) 

Connect the brown live wire to live terminal ‘L’.

 

c) 

Connect the blue neutral wire to the neutral terminal ‘N’.

 

d) 

After wiring, check that there are no bare wires, that all wires have been correctly connected, 

 

 

that the cable external insulation extends beyond the cable restraint and that the restraint is tight.

1.1.10. 

Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified electrician to ensure   

 

that a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your electrician. 

 

1.1.11. 

Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended 

 

since any product which is plugged into the cable reel will be protected. The section of the cable on the cable reel is important and should be at least   

 

1.5mm², but to be absolutely sure that the capacity of the cable is suitable for this product and for others that may be used in the other output sockets,  

 

we recommend the use of 2.5mm² section cable.

 

  

WARNING! Be very cautious if using a generator to power the welder. The generator must be self-regulating and stable with regard to voltage,    

 

wave form and frequency. The output must be greater than the power consumption of the welder. If any of these requirements is not met the  

 

electronics within the welder may be affected.

 

NOTE: The use of an unregulated generator may be dangerous and will invalidate the warranty on the welder.

   

WARNING! The welder may produce voltage surges in the mains supply which can damage other sensitive equipment (e.g. computers). To   

 

prevent this happening, it is recommended that the welder is connected to a power supply that does not feed any sensitive equipment.

1.2. 

GENERAL SAFETY

  DANGER! Unplug the welder from the mains power supply before performing maintenance or service.

 

Keep the welder and cables in good working order and condition. 

Take immediate action to repair or replace damaged parts.

 

Use genuine parts and accessories only. 

Unapproved parts may be dangerous and will invalidate the warranty.

 

 

Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.

 

Check and spray the gas cup and contact tip regularly with anti-spatter spray, available from your Sealey/Siegen dealer. 

 

Locate welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.

 

Keep work area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting and that a fire extinguisher is at hand.

  

WARNING!

 Use welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc. Wear safety welding gauntlets. 

  

Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.

 

Ensure the workpiece is correctly secured before welding.

 

Avoid unintentional contact with the workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle. 

 

Keep unauthorised persons away from the work area. Any persons working within the area must wear a protective head shield and gloves.

 

Operators must receive adequate training before using the welder. 

 

Stand correctly keeping a good footing and balance, ensure the floor is not slippery and wear non-slip shoes.

 

DO NOT

 operate the welder if it or the cables are damaged and

 DO NOT

 attempt to fit any unapproved torches or other components to the welder.

 

DO NOT

 get welder wet or use in damp or wet locations or areas where there is condensation.

  

DANGER! DO NOT weld near flammable solids, liquids or gases and

 

DO NOT weld containers or pipes which have held flammable materials.    

  Avoid welding materials which have been cleaned with chlorinated solvents or welding near such solvents.

 

DO NOT

 stand welder on a metal workbench, car bodywork or similar.

 

DO NOT

 touch any live metal parts of the torch or electrode while the machine is switched on.

 

DO NOT

 pull the welder by the cable, or the torch. Protect cables from sharp or abrasive items, 

DO NOT

 bend, strain or stand on cables or leads. Protect from  

  heat. Long lengths of slack must be gathered and neatly coiled. 

DO NOT

 place cables where they endanger others.

 

DO NOT

 touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool. 

 

DO NOT

 operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.

  

When not in use store the welder in a safe, dry, childproof area.

INSTRUCTIONS FOR: 

MIG WELDER 130AMP 230V

MODEL NO:

 SUPERMIG130

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE 

PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

 1.  SAFETY

RECOMMENDED

 

FUSE RATING:

 

13AMP

SUPERMIG130   Issue No:2(L) 26/08/14

Original Language Version

 © Jack Sealey Limited

Summary of Contents for SUPERMIG130

Page 1: ...INSTRUCTIONS FOR SUPERMIG WELDER SUPERMIG130 MODEL No SUPERMIG130 Issue No 2 L 26 08 14 Original Language Version Jack Sealey Limited ...

Page 2: ...nerator must be self regulating and stable with regard to voltage wave form and frequency The output must be greater than the power consumption of the welder If any of these requirements is not met the electronics within the welder may be affected NOTE The use of an unregulated generator may be dangerous and will invalidate the warranty on the welder WARNING The welder may produce voltage surges i...

Page 3: ...n and all the way for a max flow of approx 4l min 4 1 5 Always remove the flow regulator after use if the machine is to be stored for some time 4 2 Fitting the wire reel The welder is supplied with a mini spool of mild steel wire but will accept spools of up to 5kg without modification 4 2 1 Referring to fig 3 rotate the pressure knob F anti clockwise and remove it from the threaded spindle togeth...

Page 4: ...5 2 2 The weld area must be free of paint rust grease etc 5 3 Gas types and their use Welding mild steel with CO gas is appropriate for most welding tasks where spatter and high build up of weld do not pose a problem To achieve a spatter free and flat weld however requires an Argon CO mixture 5 3 1 To weld aluminium use Argon Gas 0 8mm Contact Tip 0 8mm Aluminium Wire MIG 2 KAL08 5 3 2 The followi...

Page 5: ...fig 13 fig 12 PROBLEM POSSIBLE CAUSE REMEDY Weld current interrupted Overheating protection activated due to overload Protection automatically resets when transformer has cooled approx 15 min No weld current fuse blowing in 13amp plug Rectifier blown Replace rectifier No weld current Bad connection between clamp and workpiece Break in earth lead Break in torch lead Clean or grind contact surface a...

Page 6: ...the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be disposed of in an environmentally protective way Contact your local solid waste authority for recycling information Parts support is available for this product To obtain a parts listing and or diagram please log on to www sealey co uk e...

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