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instructions for

starter/charger 800/110amp 12/24V 400V

MoDEL no: 

start800

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

stArt800 | issue:1 23/06/17

Original Language Version

© Jack sealey Limited

1.  saFetY

1.1.    

eLectrIcaL saFetY

 

‰

  

WarNINg!

 it is the responsibility of the owner and the operator to read, understand and comply with the following:

 

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any  

 other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate   

 

safety devices. A residual current circuit Breaker (rccB) should be incorporated in the main distribution board. We also recommend  

 

that a residual current Device (rcD) is used. it is particularly important to use an rcD with portable products that are plugged into  

 

a supply which is not protected by an rccB. if in any doubt consult a qualified electrician. You may obtain a residual current    

 

Device by contacting your sealey dealer. 

1.1.1.   

You must also read and understand the following instructions concerning electrical safety.

1.1.2.   

the 

electricity at Work act 1989 

requires that all portable electrical appliances, if used on business premises, are tested by a qualified  

 

electrician, using a Portable Appliance tester (PAt), at least once a year.

1.1.3.   

the 

health & safety at Work act 1974 

makes owners of electrical appliances responsible for the safe condition of those appliances  

 

and the safety of the appliance operators. 

 

If in any doubt about electrical safety, contact a qualified electrician.

1.1.4.   

Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. see 1.1.1. and 1.1.2. and  

 

use a Portable Appliance tester.

1.1.5.   

Ensure that cables are always protected against short circuit and overload.

1.1.6.   

regularly inspect power supply leads, plugs for wear and damage and power connections, to ensure that none is loose or damaged.

 

‰

  

WarNINg!  eLectrIcaL INstaLLatION OF start800 tO a 3 phase 415VOLt sUppLY mUst ONLY Be carrIeD OUt 

 

BY a QUaLIFIeD eLectrIcIaN. make sure the power supply cable is correctly connected to the earth. It is the user’s  

 

 

responsibility to read, understand and comply with the following:

 

1.1.7.   

this product must be fitted with a 3 phase plug according to the diagram to the right, and will  require a minimum of 16amps  

 

per phase, (preferably 32amp) electrical supply. You must contact a qualified

 

electrician to ensure an appropriately fused    

 

supply is available.

 

connect greeN/YeLLOW wire to earth ‘e’

 

connect greY wire to L1 terminal.

 

connect BrOWN wire to L2 terminal.

 

connect the BLacK wire to terminal L3. 

 

When completed, check there are no bare wires, that all wires have been connected correctly and 

 

the cable restraint is tight.

 

8

 

  DO NOt use this product with a standard extension cable. Only use armOUreD extension cable.

 

cable.

1.2.    

geNeraL saFetY

 

   DaNger! Be aWare, LeaD-acID BatterIes geNerate eXpLOsIVe gases DUrINg NOrmaL BatterY OperatION.   

  FOr thIs reasON, It VerY ImpOrtaNt tO reaD aND FOLLOW these INstrUctIONs careFULLY, each tIme YOU Use  

  the chargINg eQUIpmeNt. 

1.2.1.   

follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to  

 

use in the vicinity of the battery. remember to review warning marks on all products and on engines.

 

‰

  

WarNINg!

 Modern vehicles contain extensive electronic systems.

 

You are required to check with the vehicle Manufacturer, for any specific instructions regarding the use of this type of equipment on  

 

each vehicle.

1.2.2.   

no liability will be accepted for damage / injury, where this product is not used in accordance with all instructions.

1.3.    

personal precautions

 

9

   Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when  

  working near a lead-acid battery.

 

9

   Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.

Wear 

Protective 

Gloves

Warning:

Electricity

Protect 

from 

rain

use in

well 

ventilated

areas 

Keep away 

from sources 

of ignition:

battery could 

explode

refer to

instruction 

manual

Warning:

explosive

material

Wear eye

protection

Warning:

corrosive 

substance

Summary of Contents for START800

Page 1: ... cables are always protected against short circuit and overload 1 1 6 Regularly inspect power supply leads plugs for wear and damage and power connections to ensure that none is loose or damaged WARNING ELECTRICAL INSTALLATION OF START800 TO A 3 PHASE 415VOLT SUPPLY MUST ONLY BE CARRIED OUT BY A QUALIFIED ELECTRICIAN Make sure the power supply cable is correctly connected to the Earth It is the us...

Page 2: ...any reason The charger must only be checked by qualified service personnel 8 8 DO NOT try to charge a non rechargeable battery 8 8 DO NOT try to charge battery if battery fluid is frozen WARNING To prevent the risk of sparking short circuit and possible explosion DO NOT drop metal tools in the battery area or allow them to touch the battery terminals 8 8 DO NOT allow power clamps to touch each oth...

Page 3: ... output set the charger voltage to match that of the battery i e 12 or 24 volts by connecting the positive red clamp lead to either the 12 volt output terminal or the 24 volt output terminal as appropriate 4 3 2 Check the charger clamps and battery terminals to ensure that they are clean and free from oxidation 4 3 3 First connect the charger POSITIVE Red or lead to the POSITIVE terminal of the ba...

Page 4: ...gnition switch is turned Plug starter charger into mains power supply select a low rate of charge and turn on Allow the battery to charge for 2 3 minutes 4 9 5 Move the top left hand switch to the START position see fig 2 Turn the vehicle ignition on and crank the engine for a MAXIMUM of 3 seconds If the vehicle does not start wait 120 seconds and then try again to a maximum of 5 cycles WARNING If...

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