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STARTER/CHARGERS 12/24V 230V
START320 320/45AMP        START420 420/60 AMP
START560.V2 560/90AMP   START660 660/100AMP

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Original Language Version

© Jack Sealey Limited

1.  SAFETY

1.1. 

  

ELECTRICAL SAFETY

 

‰

  

WARNING!

 It is the responsibility of the owner and the operator to read, understand and comply with the following:

 

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any  

 other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate   

 

safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend  

 

that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into  

 

a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current    

 

Device by contacting your Sealey dealer. 

1.1.1.   

You must also read and understand the following instructions concerning electrical safety.

1.1.2.   

The 

Electricity at Work Act 1989 

requires that all portable electrical appliances, if used on 

 

business premises, are tested by a qualified electrician, using a Portable Appliance Tester (PAT), 

 

at least once a year.

1.1.3.   

The 

Health & Safety at Work Act 1974 

makes owners of electrical appliances responsible 

 

for the safe condition of those appliances and the safety of the appliance operators. 

 

If in any doubt about electrical safety, contact a qualified electrician.

1.1.4.   

Ensure that the insulation on all cables and on the appliance is safe before connecting it to the 

 

power supply. See 1.1.1. and 1.1.2. and use a Portable Appliance Tester.

1.1.5.   

Ensure that cables are always protected against short circuit and overload.

1.1.6.   

Regularly inspect power supply leads and plugs for wear and damage and power connections to

 

ensure that none is loose or damaged. 

 

Important:

 Ensure that the voltage marked on the appliance matches the power supply to be 

 

used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7.   

DO NOT

 pull or carry the appliance by the power cable.

1.1.8.   

DO NOT 

pull the plug from the socket by the cable.

1.1.9.   

DO NOT

 use worn or damaged cables, plugs or connectors. Immediately have any faulty item 

 

repaired or replaced by a qualified electrician. 

  

1.1.10.  This product requires an electrical supply in excess of 13 amp, and NO plug is fitted. You must  

 

therefore contact a qualified electrician to ensure that a 16A/32A (depending on the model)

  

supply is available. We recommend that you discuss the installation of a industrial round pin plug 

 and 

socket with your electrician. 

 

Ensure that the unit is correctly earthed via a three-pin plug, as shown. 

 

a)  

Connect the GREEN/YELLOW earth wire to the earth terminal.

 

b) 

Connect the BROWN live wire to live terminal ‘L’.

 

c)  

Connect the BLUE neutral wire to the neutral terminal, ‘N’ or unmarked.

 d) 

After wiring, check that there are no bare wires, that all wires have been correctly  

  connected, that the external insulation extends beyond the cable restraint and that 

 

 

the restraint is tight.

 

1.1.11.  If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance    

 

plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the  

 

capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we  recommend the use of  

 

2.5mm² section cable.

1.2. 

  

GENERAL SAFETY

 

   DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.   

  FOR THIS REASON, IT VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE  

  THE CHARGING EQUIPMENT. 

1.2.1.   

Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to  

 

use in the vicinity of the battery. Remember to review warning marks on all products and on engines.

Wear 

Protective 

Gloves

Warning:

Electricity

Protect 

From 

Rain

Use in

Well 

Ventilated

Areas 

Keep away 

from sources 

of ignition:

Battery could 

explode

Refer to

Instruction 

Manual

Wear eye

Protection

Warning:

Corrosive 

substance

 

IT IS RECOMMENDED THAT 

THE MINIMUM SUPPLY TO THIS 

PRODUCT

IS FITTED WITH A

16A*/32A

 (depending on the 

model )FUSE OR BREAKER

START320, 420, 560.V2, 660  Issue:3  (1) 26/06/20

Summary of Contents for START320

Page 1: ... plugs for wear and damage and power connections to ensure that none is loose or damaged Important Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the correct fuse see fuse rating at right 1 1 7 DO NOT pull or carry the appliance by the power cable 1 1 8 DO NOT pull the plug from the socket by the cable 1 1 9 DO NOT use worn or d...

Page 2: ... and unauthorised persons away from the working area 8 DO NOT dis assemble the charger for any reason The charger must only be checked by qualified service personnel 8 DO NOT try to charge a non rechargeable battery 8 DO NOT try to charge battery if battery fluid is frozen WARNING To prevent the risk of sparking short circuit and possible explosion DO NOT drop metal tools in the battery area or al...

Page 3: ...osive sulphuric acid 4 3 CONNECTING CHARGER TO BATTERY 4 3 1 For chargers with dual voltage output set the charger voltage to match that of the battery i e 12 or 24 volts by connecting the positive red clamp lead to either the 12 volt output terminal or the 24 volt output terminal as appropriate 4 3 2 Check the charger clamps and battery terminals to ensure that they are clean and free from oxidat...

Page 4: ...t the starting stage 4 9 1 Check the vehicle manufacturer s handbook and follow any special instructions Check that the battery is in good condition 4 9 2 Insure the starter charger is disconnected from the mains power supply and for models with dual voltage output set the output voltage to the same as the vehicle battery i e 12 or 24 volts 4 9 3 Check that the charger clamps and battery terminals...

Page 5: ...iance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be disposed of in an environmentally protective way Contact your local solid waste authority for recycling information START320 420 560 V2 660 Issue 3 1 26 06 20 Original Language Version Jack Sealey Limited Note It is our policy to continually improve products and as such w...

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