Sealey SM6582 Instructions Download Page 2

3.1.6. Adjust motor position to obtain correct belt tension by tightening

tension screw (46), then close pulley cover.

3.1.7. Slide stock stop rod (21) into base, tighten set screw (74) to retain and

fit stock stop (19). Lock in position with screw (20).

3.1.8. Adjust abutment screw (53) so that, with body frame down, blade 

cutting edge is below surface of vice base but body frame is clear of

base. Tighten lock nut (80).

3.1.9. If bandsaw is to be used on a bench ensure that it is near enough

to the right hand end of the bench to give clearance under motor

to allow body frame (81) to be raised to the vertical position.

3.2.

Blade selection 

The charts at the right show the recommended setup for various

metals and cut lengths. Blades are available from your Sealey

dealer in four tooth pitches: 6, 10, 14 and 24 tpi (see parts list).

3.3.

Adjusting blade speed

Adjust the blade speed to suit the metal to be cut. The recommended

pulley selections are shown in the chart to the right.

3.3.1. Disconnect saw from power supply and open the pulley cover (111).
3.3.2. Loosen tension screw (46) on the motor plate to slacken the belt.
3.3.3. Move the belt to the required pulley grooves (see chart).
3.3.4. Tension belt by tightening screw (46) and close the pulley cover.

3.4.

Feed rate

3.4.1. Feed rate is controlled by the valve on the hydraulic cylinder (125).

Turning the valve knob clockwise reduces the feed rate and

turning it anticlockwise increases the feed rate.

2.2.

Specification

Capacity 90° round........................................................Ø125mm

Capacity 90° square/rectangle ..............................125 x 200mm

Capacity 45° round........................................................Ø125mm

Capacity 45° square/rectangle ..............................125 x 125mm

Blade Size ................................................12.7 x 0.64 x 1728mm

Blade Speeds .....................................................20, 29, 50m/min

Motor Power.......................................................375 watt (1/2hp)

Power Supply................................................................230V/1ph

Weight...................................................................................75kg

2. INTRODUCTION & SPECIFICATION

Motor Pulley

Saw Pulley

A
B
C

D
E
F

it for any other purpose.

p

WARNING!

The SM6582 bandsaw 

MUST NOT

be used to cut 

non-metallic materials

(including wood). To do so will invalidate your insurance

cover and warranty and may cause damage and/or personal injury. 

8

Do not wear loose or ill-fitting clothing. Remove ties, watches, rings and other jewellery. Tie up, or adequately cover, long hair.

8

Do not start bandsaw until workpiece is secure and the blade has been lowered to just above the workpiece.

8

Do not use the bandsaw with blade guard or pulley cover removed.

8

Do not use damaged or deformed bandsaw blades.

3

Turn the saw off 

before

raising the blade.

8

Do not run the saw with the blade in the raised position - unless set-up for vertical cutting.

8

Do not use the bandsaw in wet or damp locations.

8

Do not use the bandsaw in areas where fumes from paint, solvents, or flammable liquids pose a potential hazard. Keep all flammable

materials (including wipers or cleaning rags) away from the saw and dispose of according to local regulations.

8

Do not stand on the saw.

8

Do not leave bandsaw running unattended. Turn power switch ‘Off’ and do not leave area until blade has come to a complete stop.

8

Do not use whilst under the influence of drugs, alcohol or other intoxicating medication. Do not use the bandsaw if you are tired.

SM6582 - 0016 - (1) - 170800

2.1.

Introduction

The SM6582 complies with requirements of the Machinery Safety Directive 98/37/EC and is fully CE approved. The bandsaw has a heavy

duty cast base and a swivel arm with a fully guarded blade for horizontal  and  vertical  cutting of light metals. A magnetic

no-load voltage switch prevents the motor from re-starting in the event of a power failure or a blade jam. An oil-bath gear box and

sealed-for-life drive bearings give fast and smooth operation. Fully adjustable precision blade guides provide accuracy and long blade life

and the blade feed rate is hydraulically controlled.

The saw may be bench mounted or fitted to the optional SM658/ST stand which is available from your Sealey agent.

Recommended blade teeth per inch (tpi) for nominal cut length

Cut length

Under 8mm

4-13mm

6-16mm

8-22mm

Tpi

32

24

18

14

Cut length

10-35mm

17-40mm

25-50mm

38-75mm

Tpi

10

8

6

4

Cut length

50-100mm 75-150mm

114-225mm

>200mm

Tpi

3

2

1.25

0.75

Cutting Chart for Flat and Round Bar

Recommended Pulley Selection for Various Metals

Material

Motor Pulley Saw Pulley Blade Speed

Tool, stainless or alloy steel.

Bearing bronze.

Small (A)

Large (D)

20m/min

Low to medium carbon steel.

Medium (B)

Medium (E)

29m/min

Aluminium. Copper. Brass.

Large (C)

Small (F

)

50m/min

3.1.

Assembly

Note:

Numbers in brackets refer to Parts Diagram Items.

3.1.1. Remove the unit from packing and check that all items in the following list are present and undamaged:

Saw Assembly

Pulley Cover

Stock Stop & Locking Screw

Vertical Cutting Table

Drive Belt

Base Pads (4 off)

Stock Stop Rod

3.1.2. Screw the four pads (13) into the base (37).
3.1.3. Remove transit chain (51), retain for future use.
3.1.4. Fit the pulley cover (111) to the body frame (81) using two screws (1) and washers (3) provided.
3.1.5. Fit the drive belt (112) see para.3.3.

3.4.2. Turning the valve lever at right angles to the body stops oil flow and will lock the body frame in any position. 

DO NOT 

attempt 

to move the body frame when this valve is closed.

3.4.3. Make small adjustments during cutting to achieve the best cut.

3. ASSEMBLY AND SETUP

Summary of Contents for SM6582

Page 1: ...tral wire to the neutral terminal N After wiring check that there are no bare wires that all wires have been correctly connected that the outer cable insulation extends beyond the cable restraint and that the cable restraint is tight Double insulated products are often fitted with live BROWN and neutral BLUE wires only Double insulated products are always marked with this symbol To re wire connect...

Page 2: ...ertical cutting 8 Do not use the bandsaw in wet or damp locations 8 Do not use the bandsaw in areas where fumes from paint solvents or flammable liquids pose a potential hazard Keep all flammable materials including wipers or cleaning rags away from the saw and dispose of according to local regulations 8 Do not stand on the saw 8 Do not leave bandsaw running unattended Turn power switch Off and do...

Page 3: ... to the vertical position and lock with support plate 18 4 2 4 Remove the two screws 68 from the end face of the lower blade guide remove blade guard 26 and replace with table 55 Retain table by replacing screws 68 4 2 5 Adjust upper and lower blade guides so that no more blade is exposed than is required to cut the workpiece 4 2 6 When cutting keep hands well clear of the blade and always use a p...

Page 4: ...e oil container under right hand lower corner of gearbox and then carefully raise body frame fully to drain oil 6 2 3 Lower body frame remove any remaining oil from gearbox with clean cloths and then refill with fresh oil Replace cover and gasket 6 MAINTENANCE 5 4 1 Loosen the blade tension move both front guide bearings away from blade see para 5 2 and remove blade cover 5 4 2 Carefully remove ol...

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