Sealey SM355CE Instructions Manual Download Page 8

  7.  TROUBLESHOOTING

PROBLEM

CAUSE

SOLUTION

Excessive 

blade breakage 

and/or teeth 

ripping from the 

blade.

1.  Workpiece is loose in the vice.

1.   Clamp the workpiece securely.

2.  Incorrect feed.

2.   Check bow weight and hydraulic feed.

3.  Blade is too coarse.

3.   See Section 4.9 for available blade types.

4.  Workpiece material is too coarse.

4.   Use the saw with a smaller tpi blade.

5.  Incorrect blade tension.

5.   Adjust blade tension so that it does not slip on the wheel.

6.  Blade is in contact with workpiece before  saw is started.

6.   Place blade in contact with the workpiece only after the saw has started.

7.   Blade is rubbing on the wheel flange.

7.   If blade tracking needs adjustment, contact your local Sealey dealer.

8.   Blade guides are misaligned.

8.   If blade guides need adjustment, contact your local Sealey dealer.

9.   Blade is too thick.

9.   Use correct thickness blade.

10. Bad weld on blade.

10. Replace blade.

Premature 

blade dulling.

1.   Blade tpi is too high.

1.   Replace with a smaller tpi blade.

2.   Inadequate feed pressure.

2.   Increase feed pressure by decreasing bow weight.

3.   Hard spots or scale on the workpiece.

3.   Increase feed pressure by decreasing bow weight.

4.   Blade installed backwards.

4.   Remove blade, twist inside out and reinstall.

5.   Insufficient blade tension.

5.   Increase blade tension.

5.   Work hardened material especially stainless.

6.   Increase feed pressure by decreasing bow weight.

Unusual wear 

on side or back 

of blade.

1.   Blade guides are worn.

1.   Replace blade guides.

2.   Blade guides not properly adjusted.

2.   Adjust as described in manual.

3.   Blade guide brackets are loose.

3.   Tighten blade guide brackets.

Motor 

overheating.

1.   Blade tension too high.

1.   Reduce blade tension.

3.   Blade too coarse or too fine.

3.   Use a blade more suitable for the material being cut.

4.   Gears need lubrication.

4.   Top up gearbox.

5.   Blade is binding in the cut.

5.   Decrease feed.

Bad, crooked or 

rough cuts.

1.   Feed pressure too great.

1.   Reduce feed pressure by  increasing bow weight.

2.   Blade guide bearings not properly adjusted.

2.   Contact your Sealey dealer.

3.   Inadequate blade tension.

3.   Increase blade tension a little at a time.

4.   Blade is dull.

4.   Replace the blade.

6.   Blade guide too far away from workpiece.

6.   Move guide closer to workpiece.

7.   Blade guide assembly is loose.

7.   Tighten the guide assembly.

8.  Blade is too coarse.

8.   Use a finer blade.

Blade is 

twisting.

1.   Blade is binding in the cut.

1.   Decrease feed pressure.

2.   Blade tension is too high.

2.   Decrease blade tension.

NOTE:

 It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: 

No liability is accepted for incorrect use of this product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

INFORMATION:

 For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Web

email

Original Language Version

SM355CE    Issue: 3 - 24/03/10

Summary of Contents for SM355CE

Page 1: ... no bare wires that all wires have been correctly connected that the outer cable insulation extends beyond the cable restraint and that the cable restraint is tight Double insulated products are often fitted with live BROWN and neutral BLUE wires only Double insulated products are always marked with this symbol To re wire connect the brown blue wires as indicated above DO NOT connect the brown or ...

Page 2: ... caps Position of safety labels pictograms on machine Do not remove labels If they become illegible or damaged they must be replaced Fig 1 Fig 2 3 1 TRANSIT AND LIFTING 3 1 1 A fork lift truck will be required to unload the palletised bandsaw and transport it to the installation area 3 1 2 A suitably rated crane used together with chains and shackles should be used to lift the machine onto the she...

Page 3: ... 12 Making the electrical connection 3 3 13 Connect the machine to the mains power supply as described in Section 1 1 Vice handwheel 2 Vice quick lock lever 3 Blade safety guard 4 Blade tension adjustment wheel 5 Handgrip control 6 Microswitch 7 Blade 8 Fixed blade guide 9 Power lamp 10 Mains power switch 11 Option switch 12 Emergency OFF 13 ON OFF Switch 14 Auto OFF limit switch 15 Bow damper cyl...

Page 4: ... at the left hand side of the vice assembly Turn the handwheel clockwise to close the vice Turn the hand wheel anticlockwise to open the vice 4 4 2 Adjust the position of the stop bracket on the stop rod so that the distance from the flat face of the bracket to the blade is the same as the length of material to be cut as shown below in A 4 4 3 Lift the bow so that the blade is not passing through ...

Page 5: ...te support to the workpiece either side of the blade especially on round sections 4 5 4 Lock the bow at the chosen angle by moving the locking lever back to position B 4 5 5 Lift the bow upwards from the vice and lock its position with the tap on the hydraulic unit 4 5 6 Reset the position of the stop bracket and clamp the material to be cut in the vice 4 6 Adjusting the bow pivot travel limits Se...

Page 6: ... are cutting left to right as you face the machine See blade tooth label on the front lower part of the bow casting See 29 in Fig 4 4 9 7 Feed the new blade into the blade guides first then ease it onto the flywheels The blade should be close to but not hard up against the rim on each flywheel 4 9 8 Refix the blade guards to the appropriate blade guides 4 9 9 Retension the blade by turning the bla...

Page 7: ...isconnected from the power supply 5 1 2 Adjust the stop bracket to the desired length on the stop rod as described in Section 4 4 5 1 3 Adjust the vice to the desired angle or set up at 90 to the blade as required and as described in Sections 4 4 and 4 5 5 1 4 Open vice insert the workpiece and clamp it securely 5 1 5 Adjust the blade guide so that it is close to the workpiece as described in Sect...

Page 8: ...ade guides not properly adjusted 2 Adjust as described in manual 3 Blade guide brackets are loose 3 Tighten blade guide brackets Motor overheating 1 Blade tension too high 1 Reduce blade tension 3 Blade too coarse or too fine 3 Use a blade more suitable for the material being cut 4 Gears need lubrication 4 Top up gearbox 5 Blade is binding in the cut 5 Decrease feed Bad crooked or rough cuts 1 Fee...

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