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6.1.14. 

Always wear eye protection.

6.2.    

OPERATING SAW CONTROLS FIG 9

6.2.1.   

Band saw control panel has SIX functional operations:

 

 

POWER LIGHT

 - White colour lamp that is illuminated when saw is plugged in.

 

 

ON SWITCH

 - Green colour push button that energizes the magnetic contactor to start the band saw. 

 

 

OFF/ EMERGENCY STOP

 - Red colour push button that de-energizes the magnetic contactor to stop the band saw. To restart the  

 

saw, turn the knob to reset and depress the ON button. 

 

PUMP SWITCH

 - Two position ON/OFF switch to operate the coolant pump.

 

 

FEED REGULATOR

 - Dial knob to set band saw feed rate. Set the feed rate suitable to application.

6.3.    

HORIZONTAL STOP (FIG.10)

6.3.1.   

Horizontal stop controls the position of the head at the end of the cut. Bed should contact the horizontal stop when teeth are 1/8”   

 

below the surface of the workbed.

6.3.2.   

Adjust the horizontal stop so that the teeth are 1/8” below the surface of the workbed.

6.3.3. 

  

Tighten the nut to lock the position.

6.4.    

AUTOMATIC SHUT OFF FIG.10

6.4.1. 

  

The limit switch is activated when the blade passes through the plane of the workbed.  

 

The limit switch should be activated as soon as the cut is finished.

 

IMPORTANT:

 Make sure the action of the limit switch is not restricted by the    

 

 

horizontal stop.

6.5.    

LUBRICATION

 

All ball bearings are permanently lubricated. They should not require further    

 lubrication.

 

If the tracking wheel or head pivot is disassembled for any reason, wipe off the old grease before assembly.

6.6.    

BLADE  GUIDES

6.6.1.   

Band saw blade has to be twisted relative to the plane in which it rotates.

6.6.2.   

Blade must be properly positioned relative to the workbed.

6.6.3.   

Blade guides hold the cutting portion of the blade in a plane which is perpendicular to both the workbed and the stationary vice and  

 

keeps the blade in line with its natural path around the blade wheels.

6.6.4. 

  

Inner guide bearings on the left and right guide assemblies keep the blade in line with the blade wheels. Outer guide bearings keep the  

 

blade against the inner bearings.

6.6.5.   

Entire guide assembly is positioned at the factory to produce the proper twist and should not need adjustment, however, the position of  

 

blade guides should be checked often.

NOTE:

  Since the blade position is related to both bed and the vice jaws, the relative position of the jaw to the bed is important. When  

 

 

assembled, the stationary jaw must be perpendicular to the surface of the workbed.

   fig.9

 fig.10

 fig.11

 fig.12

Original Language Version

© Jack Sealey Limited

S

M353CE.V3  Issue 1 23/01/20

Summary of Contents for SM353CE.V3

Page 1: ...o the neutral terminal N Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight Sealey recommend that repairs are carried out by a qualified electrician 1 2 GENERAL SAFETY 9 Familiarise yourself with the application and limitations of the saw as well as the specific potential hazards 9 Ensure that all Health and Safety local authority and general work...

Page 2: ...d Ø152mm Capacity 45 Square Rectangular H x W 228 x 152mm Blade Size 3035 x 27 x 0 9mm Blade Speeds 21 33 42 59m min No Load Speed 1400rpm Motor Power 1500W Supply 230V 4 ASSEMBLY 4 1 MOUNT CONTROL BOX ASSEMBLY FIG 1 4 1 1 Remove hex head bolts lock washers and flat washers from column 4 1 2 Secure control box to column using hex head bolts lock washers and flat washers 4 2 INSTALL MOTOR ASSEMBLY ...

Page 3: ...5 6 3 Good lighting and correct power supply are also required for a proper work area 5 1 POWER SOURCE 5 1 1 Use only 3 wire extension cables having 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug 5 1 2 If the extension cable is worn cut or damaged in any way replace it immediately 6 OPERATION 6 1 PRE USE CHECKS 6 1 1 The 9 x 16 4 speed horizontal band saw blade spee...

Page 4: ...hed IMPORTANT Make sure the action of the limit switch is not restricted by the horizontal stop 6 5 LUBRICATION All ball bearings are permanently lubricated They should not require further lubrication If the tracking wheel or head pivot is disassembled for any reason wipe off the old grease before assembly 6 6 BLADE GUIDES 6 6 1 Band saw blade has to be twisted relative to the plane in which it ro...

Page 5: ...overall size of the work is not as important as the thickness average Thickness average is the average width of material which blade will contact during each cut 6 10 7 Thickness average should be used when choosing a blade for the optimum number of teeth in contact however the three teeth rule should be applied to the minimum thickness not thickness average 6 10 8 Keeping a selection of sharp bla...

Page 6: ... down the point that the blade will contact 6 18 CHECK THE BLADE PATH 6 19 Before the saw is plugged in check to see that blade path is clear and that 9 All blade guards are in place 9 There is no debris inside the blade guard or covers 9 There is no debris on the blade or blade wheels 9 All hoses and line cords are out of the blade path WARNING DO NOT operate saw unless all guards are in place an...

Page 7: ...discontinuous chips indicate too much pressure Turn knob clockwise 7 6 9 Powdery chips indicate too little pressure Turn knob counter clockwise 8 MAINTENANCE 8 1 Steps required to keep the saw in optimum operating condition have been described under Operation The Safety Precautions should be performed before operation 8 2 For proper maintenance 8 2 1 Keep saw clean and dry Sweep off spots where ch...

Page 8: ...ly after the saw has started Adjust tracking Adjust blade guides Use correct blade Premature blade dulling Blade is too course Incorrect speed too fast Inadequate feed Hard spots or scale on the workpiece Blade is twisting Insufficient blade tension Blade is sliding Replace with a finer blade Reduce blade speed Adjust hydraulic feed control and or bow weight Reduce blade speed increase feed pressu...

Page 9: ...life in compliance with the EU Directive on Waste Electrical and Electronic Equipment WEEE When the product is no longer required it must be disposed of in an environmentally protective way Contact your local solid waste authority for recycling information Note It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without...

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