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INSTRUCTIONS FOR:

STEEL BLADED CUT-OFF SAW

Model: 

SM300

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions 

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT:

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1.2.

GENERAL SAFETY

p

WARNING!

Disconnect the saw from the mains power and ensure that the cutting blade is at a complete standstill before attempting to change

accessories, service or perform any maintenance.

3

Maintain the saw in good condition (use an authorised service agent).

3

Replace or repair damaged parts. 

Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

3

Locate the saw in a suitable work area. Keep the area clean and tidy and free from unrelated materials and ensure that there is adequate lighting.

3

Keep the saw clean for best and safest performance and check moving parts alignment regularly. 

p

WARNING! 

Before each use check that the blade is secure and that it is not worn or damaged. If worn or damaged replace immediately.

p

WARNING!

Keep guard and holding screws in place, tight and in good working order. Check regularly for damaged parts. 

A guard, or any other part, that is damaged must be repaired or replaced, to ensure that it operates properly and performs its intended function,

before the tool is next used. The safety guard is a mandatory fitting where saw is used in premises covered by the Health & Safety at Work Act.

3

Remove adjusting keys and wrenches that are on or near the machine before turning it on.

p

WARNING! 

Wear approved safety eye protection, ear defenders and gauntlets, and, if dust is generated, respiratory protection.

3

Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.

3

Keep hands and body clear of the work table when operating the saw and position your body in line with the blade whilst cutting.

3

Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

3

Always clamp the workpiece in the base vice. NEVER hold a work piece by hand.

3

Keep children and unauthorised persons away from the working area.

3

Avoid subjecting blade to excessive strain, always ease blade down against workpiece (a harsh downward impact may break the blade or 

teeth). Do not apply undue force on the handle in order to cut workpiece. Maintain a controlled cutting speed through the workpiece.

p

WARNING!

DO NOT switch the saw on whilst the blade is in contact with the workpiece. Bring the rotating blade to the workpiece. 

3

Avoid un-intentional starting of the saw.

7

DO NOT hold the workpiece by hand. Use base vice to secure the workpiece.

7

DO NOT leave the saw operating unattended.

7

DO NOT use the saw for a task it is not designed to perform.

7

DO NOT allow untrained persons to operate the saw.

7

DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.

p

WARNING! 

DO NOT use saw where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.

7

DO NOT operate the saw if any parts are missing or damaged as this may cause failure and/or personal injury.

7

DO NOT remove the safety guard whilst the saw is in use.

7

DO NOT attempt to remove a workpiece until the blade has stopped rotating.

7

DO NOT touch the workpiece close to the cut as it will be very hot. Allow to cool.

7

DO NOT operate the saw when you are tired or under the influence of alcohol, drugs or intoxicating medication.

3

When not in use switch off the saw and isolate from the power supply.

SM300 - (3) - 100203

1.1.

ELECTRICAL SAFETY

p  

WARNING!

It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other

connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.

A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current

Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected

by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. 

You must

also read and understand the following instructions concerning electrical safety.

1.1.1. The 

Electricity at Work Act 1989 

requires that all portable electrical appliances, if used on business premises, are tested by a qualified

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The 

Health & Safety at Work Act 1974 

makes owners of electrical appliances responsible for the safe condition of those appliances

and the safety of the appliance operators. 

If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.

and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
1.1.6.

Important:

Ensure that the voltage marked on the appliance matches the power supply 

to be used and that adequate circuit protection is provided - see right.

1.1.7.

DO NOT

pull or carry the appliance by the power cable.

1.1.8.

DO NOT 

pull the plug from the socket by the cable.

1.1.9.

DO NOT

use worn or damaged cables, plugs or connectors. Immediately have any faulty

item repaired or replaced by a qualified electrician. 

1.1.10. Products which require more than 230V/13A are supplied without a plug. In this case you must contact a qualified electrician to ensure that a

suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.

415V CIRCUIT PROTECTION

SUPPLY MUST INCORPORATE

16 AMP PROTECTION

Summary of Contents for SM300

Page 1: ... persons to operate the saw 7 DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation p WARNING DO NOT use saw where there are flammable liquids solids or gases such as petrol paint solvents waste wiping rags etc 7 DO NOT operate the saw if any parts are missing or damaged as this may cause failure and or personal injury 7 DO NOT remove the safety guard whilst t...

Page 2: ... enough to support the saw and any workpiece Bolt the saw to the work surface or pedestal using the holes provided in the base 3 3 Control lever assembly 3 3 1 Check control lever cable slot fig 2 1 for burrs or sharp edges rectify if found and then screw lever into hole A fig 3 in saw head Position lever with cable slot to the rear and tighten lock nut 3 3 2 Connect cable fig 2 2 terminals to mic...

Page 3: ... screw end stop into vice base secure with locknut and adjust to give the appropriate length fig 6 3 4 2 The On and Off switch Plug the saw into the mains power supply and switch on main switch Start the saw by depressing the button located in the handle fig 2 4 Release the button to stop the saw 4 3 Speed selection switch The speed selection switch fig 5 2 has three positions 1 Normal cutting spe...

Page 4: ...screw fig 4 2 blade flange 3 and blade 5 1 4 Clean parts before re assembly 5 2 Fitting blade 5 2 1 Position the blade on the drive flange fig 4 4 having checked mating faces for cleanliness 5 2 2 Fit outer flange 3 and retaining screw 2 and tighten 5 2 3 Move the guard back to its original position and replace screw 1 5 2 4 Check that the guard is free to rotate as the saw blade is raised and low...

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