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fAuLt

ProBABLE cAusE

rEMEDY

Premature blade wear

Initial cutting speed too high (see section 4.3.4).

Wrong cutting speed.

unsuitable tooth profile/pitch.

Low quality blade.

Insufficient lubricating coolant. 

see section 4.3.4.

change blade speed or diameter.

choose a suitable blade.

use a high quality blade.

check level in coolant tank. Ensure that there are 

no blockages preventing the transfer of coolant.

chipped blade

Hardness, shape or flaws in the material.

Wrong cutting speed.

Wrong tooth pitch.

Vibrations.

Low quality blade.

Incorrect emulsion of the lubricating coolant.

reduce the cutting pressure and/or the advance 

speed.

change blade speed or diameter. 

choose a suitable blade.

check that part to be cut is gripped securely.

use a high quality blade.

check the percentage of oil in the water.

Blade vibration

Wrong tooth pitch.

unsuitable tooth profile.

Ineffective gripping of the part in the vice.

Dimensions of the solid section too large with 

respect to the maximum cutting capacity.

Blade diameter too large.

choose a suitable blade.

choose a suitable blade.

check vice and ensure part is held securely.

Adhere to the maximum cutting capacity noted 

within these instructions. 

Decrease the blade diameter, adapting it to the 

dimensions of the part to be cut i.e. such that the 

cutting part of the blade is not too large for the 

shape of the part to be cut. 

ridges on the cutting surface

Blade diameter too large. 

Ineffective gripping of the part in the vice.

Advance too fast.

Blade teeth are worn. 

Insufficient lubricating coolant.

toothing does not unload shavings well.

Decrease the blade diameter, adapting it to the 

dimensions of the part to be cut i.e. such that the 

cutting part of the blade is not too large for the 

shape of the part to be cut. 

check vice and ensure part is held securely.

Decrease advance, exert less cutting pressure. 

replace blade.

check level in coolant tank. Ensure that there are 

no blockages preventing the transfer of coolant. 

choose a blade with a larger tooth pitch that 

allows better unloading of shavings and that 

holds more lubricating coolant. 

cut is not straight

Advance too fast.

Ineffective gripping of the part in the vice.

Blade head is not straight. 

Blade sides are differently sharpened.

Blade is thinner than the commercial standard.

Dirt on the vice. 

Decrease advance, exert less cutting pressure.

check vice and ensure that part is not moving 

sideways. 

Adjust the head (according to the graduated 

scale).

Be sure to choose quality blades, paying 

attention to type and construction characteristics. 

carefully clean the vice. 

Blade sticks in the cut

Advance too fast.

Low cutting speed.

Wrong tooth pitch. 

sticky accumulation of material on the blade.

Insufficient lubricating coolant. 

Decrease advance, exert less cutting pressure. 

Increase speed.

choose a suitable blade.

check the mix of lubricating coolant and choose 

a better quality blade. 

check level in coolant tank. Ensure that there are 

no blockages preventing the transfer of coolant. 

Green pilot light “HL” does not light up fused lamp.

Power supply.

fuses “L1” and “L2” 

short circuits.

Emergency stop button depressed. 

thermal probe built into the stator winding has 

tripped due to motor overheating.

change it.

check:  -  phases

 

-  cables

 

-  socket

 

-  plug

check fuses. 

see your authorised dealer for advice. 

Ensure that it is in the “run” position. 

reset and if still inoperative, contact your 

authorised sealey dealer for repairs.

Motor stopped with pilot light “HL” lit

socket and plug connecting the electric box/

microswitch in the head control arm.

Microswitch in head control arm.

Motor.

check that plug is correctly inserted. 

check operation. contact your authorised sealey 

dealer for replacement/repair. 

check that it is not burnt and that it turns freely.

contact your authorised sealey dealer for 

replacement. 

NOTE:

 It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORtaNt: 

no liability is accepted for incorrect use of this product. 

WaRRaNtY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

INFORMatION:

 for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

[email protected]

Sole UK distributor, Sealey Group, 

Kempson Way, suffolk Business Park

Bury st. Edmunds, suffolk,

IP32 7Ar

www.sealey.co.uk

Web

email

Original Language Version

sM2254    Issue: 3 - 17/12/09

Summary of Contents for SM2254

Page 1: ... main distribution board We also recommend that a Residual Current Device RCD is used It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB If in any doubt consult a qualified electrician You may obtain a Residual Current Device by contacting your Sealey dealer You must also read and understand the following instructions ...

Page 2: ...se failure and or personal injury DO NOT remove the safety guard whilst in use DO NOT attempt to remove a workpiece until the blade has stopped rotating DO NOT touch the workpiece close to the cut as it will be very hot Allow to cool DO NOT leave the saw operating unattended DO NOT operate the saw when you are tired or under the influence of alcohol drugs or intoxicating medication When not in use...

Page 3: ...ace a block of wood slightly narrower than the work piece in the vice below the item to be cut to act as a support 4 1 2 When cutting a long workpiece use additional supports along the length 4 2 The On and Off switch With saw connected to mains power supply ensure that the machine is not in emergency stop condition and if it is release the emergency stop button fig 7A by pushing the red button up...

Page 4: ...g point oil level must reach the mark within the glass fig 11C Be sure to maintain the head in a horizontal position throughout the procedure 5 4 5 Reattach the head control arm and the connecting plug 5 4 6 Switch on the saw and test the operation of the emergency stop button 5 5 Loose head Should the hinge become loose tighten the screws fig 11D being sure not to overtighten 5 6 Lubricating cool...

Page 5: ... of the part in the vice Blade head is not straight Blade sides are differently sharpened Blade is thinner than the commercial standard Dirt on the vice Decrease advance exert less cutting pressure Check vice and ensure that part is not moving sideways Adjust the head according to the graduated scale Be sure to choose quality blades paying attention to type and construction characteristics Careful...

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