background image

3.

SET UP AND OPERATION

2.

SD200 CONTENTS

!

Instant heat soldering gun (100Watt)

!

Spare soldering tip

!

Roll of flux-cored solder wire. 

The 100 Watt soldering gun is primarily intended for electrical and electronic use. Its main advantage is the ability to heat up within 20 
seconds of pressing the trigger. The tip temperature will reach 300

O

C so care must be taken with delicate electronic components that may be

damaged if excessively heated.
3.1

Duty cycle.

The gun has a duty cycle of 12 seconds continuous soldering which should be followed by a 48 second rest. If the 

trigger is held for less than 12 seconds the necessary rest period needed will be correspondingly less.

!  

WARNING!

Do not try to lock the trigger by any means as this will overheat the tip and the transformer causing permanent 

damage and will invalidate your guarantee.

3.2

Preparing the gun.

Prepare the gun by ‘tinning’ the tip with a thin layer of solder. If any difficulty is experienced getting the solder 

to take to the tip use a proprietary tip tinner/cleaner.

3.3

Holding/preparing the work.

Ensure that the items to be joined are clean and securely held together.  Where possible a good joint will

more easily obtained if the items to be joined are tinned separately first.

3.4

Soldering.

Press and hold the trigger for approximately 20 seconds to get the tip to full temperature. Bring the tip of the gun and 

the solder to the joint simultaneously. Leave the iron on the joint just long enough to melt the solder so that it flows onto the two parts
to be joined. Remove the gun and release the trigger. Leave the joint to cool. When the gun is not in use, but still hot, ensure that 
when it is put down the tip is not touching, or close to, any material that will melt or is inflammable.

3.5

Changing tips.

Disconnect the gun from the mains and wait until the gun is completely cold. Loosen the two screws holding the tip. 

Remove the tip and insert the new one. Tighten the screws. If the old tip is difficult to remove, grip it with a pair of pliers and pull it out. 
Do not use pliers to insert the new tip as the plating may be damaged.

3.6

Maintenance.

Do not allow solder to accumulate where the tip enters the gun as this may make the tip difficult to remove. Do not 

get solder deposits on the tip retaining screws as this may prevent a screwdriver fitting into the cross head. Periodically, use a 
proprietary tip cleaner/tinner to keep the gun clean an correctly tinned.

3.7

Spare tips for gun: - Model No. SD02 (Card of two)

NOTE:

It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: 

No liability is accepted for incorrect use of product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required 

for any claim. 

INFORMATION: 

Call 01284 757525 for our latest catalogue & promotion and leave your full name and address including your postcode.

www.sealey.co.uk

01284 757500

01284 703534

[email protected]

Sole UK Distributor
Sealey Group,

Bury St. Edmunds, Suffolk.

Web

email

Declaration of Conformity 

We, the sole importer into the UK of Sealey Power Products, declare that the product listed below is in

conformity with the following standards and directives.

The construction file for this product is held by the manufacturer and may
be inspected, by a national authority, upon request to Jack Sealey Ltd.

For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.

Instant Heat Soldering Gun

Model No. SD200

73/23/EEC Low Voltage Directive

89/336/EEC EMC Directive

93/68/EEC CE Marking Directive 

9th February 2006

Signed by Tim Thompson

!

WARNING!

Disconnect the soldering gun from the mains power and allow it to cool before changing tips.

$

DO NOT

operate the soldering gun when you are tired or under the influence of alcohol, drugs or intoxicating medication.

$

DO NOT

leave a hot soldering gun unattended. 

( If you are leaving the work area even for a short period of time switch it off and allow to cool.)

$

DO NOT

use the soldering gun for any purpose other than that for which it has been designed.

$

DO NOT

allow untrained persons to operate the soldering gun.

$

DO NOT

touch the workpiece as it will be very hot. Allow to cool. 

$

DO NOT

operate the soldering gun if damaged.

$

DO NOT

hold the workpiece by hand.

$

DO NOT 

allow children to operate the soldering gun.

fig.1

3.

SET UP AND OPERATION

2.

SD200 CONTENTS

!

Instant heat soldering gun (100Watt)

!

Spare soldering tip

!

Roll of flux-cored solder wire. 

The 100 Watt soldering gun is primarily intended for electrical and electronic use. Its main advantage is the ability to heat up within 20 
seconds of pressing the trigger. The tip temperature will reach 300

O

C so care must be taken with delicate electronic components that may be

damaged if excessively heated.
3.1

Duty cycle.

The gun has a duty cycle of 12 seconds continuous soldering which should be followed by a 48 second rest. If the 

trigger is held for less than 12 seconds the necessary rest period needed will be correspondingly less.

!  

WARNING!

Do not try to lock the trigger by any means as this will overheat the tip and the transformer causing permanent 

damage and will invalidate your guarantee.

3.2

Preparing the gun.

Prepare the gun by ‘tinning’ the tip with a thin layer of solder. If any difficulty is experienced getting the solder 

to take to the tip use a proprietary tip tinner/cleaner.

3.3

Holding/preparing the work.

Ensure that the items to be joined are clean and securely held together.  Where possible a good joint will

more easily obtained if the items to be joined are tinned separately first.

3.4

Soldering.

Press and hold the trigger for approximately 20 seconds to get the tip to full temperature. Bring the tip of the gun and 

the solder to the joint simultaneously. Leave the iron on the joint just long enough to melt the solder so that it flows onto the two parts
to be joined. Remove the gun and release the trigger. Leave the joint to cool. When the gun is not in use, but still hot, ensure that 
when it is put down the tip is not touching, or close to, any material that will melt or is inflammable.

3.5

Changing tips.

Disconnect the gun from the mains and wait until the gun is completely cold. Loosen the two screws holding the tip. 

Remove the tip and insert the new one. Tighten the screws. If the old tip is difficult to remove, grip it with a pair of pliers and pull it out. 
Do not use pliers to insert the new tip as the plating may be damaged.

3.6

Maintenance.

Do not allow solder to accumulate where the tip enters the gun as this may make the tip difficult to remove. Do not 

get solder deposits on the tip retaining screws as this may prevent a screwdriver fitting into the cross head. Periodically, use a 
proprietary tip cleaner/tinner to keep the gun clean an correctly tinned.

3.7

Spare tips for gun: - Model No. SD02 (Card of two)

NOTE:

It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: 

No liability is accepted for incorrect use of product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required 

for any claim. 

INFORMATION: 

Call 01284 757525 for our latest catalogue & promotion and leave your full name and address including your postcode.

www.sealey.co.uk

01284 757500

01284 703534

[email protected]

Sole UK Distributor
Sealey Group,

Bury St. Edmunds, Suffolk.

Web

email

Declaration of Conformity 

We, the sole importer into the UK of Sealey Power Products, declare that the product listed below is in

conformity with the following standards and directives.

The construction file for this product is held by the manufacturer and may
be inspected, by a national authority, upon request to Jack Sealey Ltd.

For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.

Instant Heat Soldering Gun

Model No. SD200

73/23/EEC Low Voltage Directive

89/336/EEC EMC Directive

93/68/EEC CE Marking Directive 

9th February 2006

Signed by Tim Thompson

!

WARNING!

Disconnect the soldering gun from the mains power and allow it to cool before changing tips.

$

DO NOT

operate the soldering gun when you are tired or under the influence of alcohol, drugs or intoxicating medication.

$

DO NOT

leave a hot soldering gun unattended. 

( If you are leaving the work area even for a short period of time switch it off and allow to cool.)

$

DO NOT

use the soldering gun for any purpose other than that for which it has been designed.

$

DO NOT

allow untrained persons to operate the soldering gun.

$

DO NOT

touch the workpiece as it will be very hot. Allow to cool. 

$

DO NOT

operate the soldering gun if damaged.

$

DO NOT

hold the workpiece by hand.

$

DO NOT 

allow children to operate the soldering gun.

fig.1

SD200  - 2 - 03/03/06

SD200  - 2 - 03/03/06

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