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Original Language Version

© Jack Sealey Limited

 

off the mains socket, or by pulling the plug out, as the pressure relief will not then operate and motor damage may result upon restart.

5.1.6.   

The motor of the compressor is fitted with a thermal breaker located in the housing on top of the motor. The manual resetting button is  

 

located in the end of the housing as shown in fig.10A. When the breaker is tripped, wait for a few minutes and then press the reset button.

5.1.7.   

On Models SAC1503B and SAC1103B, the output pressure is regulated by the pressure regulator (fig.6.2). Turn the knob clockwise   

 

to increase pressure and anti-clockwise to reduce it. Lock knob in position at required pressure with locking ring. To determine the correct  

 

working pressure for any piece of equipment check the corresponding manual. When the compressor is not being used, set the regulated  

 

pressure to zero so as to avoid damaging the pressure regulator.

 

NOTE:

 

 

a) If the motor does not cut in and out, but runs continuously when using an air appliance, the capacity of the compressor may be too  

 

    small for the equipment or tool.

 

b)The gauge (figs.6.5 and 7.5) indicates the pressure inside the main tank, 

NOT

 the pressure supplied to the air equipment.   

 

   Should the pressure in the main tank exceed the pre-set switch maximum, the  safety valve will activate. 

 

‰

   WARNING!

 For this reason 

DO NOT

 tamper with, or adjust, the switch or safety valve. 

6.  MAINTENANCE

6.1.    

In order to keep the compressor in good working condition, periodic maintenance is essential.

 

 IMPORTANT! 

Failure to carry out maintenance tasks may invalidate the warranty on your compressor.

 

‰

  

WARNING!

 Before performing any maintenance operation, switch off the compressor, disconnect from electricity supply and release all  

  air from the tank (except for 5.3.a)

6.2.    

Operations to be carried out after the first 50 working hours:

  

a) 

Check that all bolts/nuts are tight, particularly those retaining the crankcase and cylinder head.

  

b) Replace the lubricating oil - see para 5.5. 

6.3.    

Operations to be carried out weekly: 

  

a) Drain condensation by opening the valve located under the tank (fig.9). Place a container under the valve and open the valve   

  

by turning anti-clockwise. 

 

‰

   WARNING! 

Take care if there is still pressure inside the cylinder as water could flow out with considerable force. Recommended   

  pressure 1 - 2bar max.

  

b) Check oil level and, if necessary, top up. 

6.4.    

Operations to be carried out every 50 hours (or more frequently, if the compressor operates in a very dusty atmosphere):

  

a) 

Remove the air filter element (fig.8). Using stored air from the compressor’s tank, clean the filter with compressed air. (Wear 

  

  

eye protection and 

DO NOT 

direct air towards the body or hands). 

DO NOT 

operate the compressor without the filter as foreign bodies  

  

or dust could seriously damage the pump. Replace the filter element and air filter housing.   

  

b) Check for oil leaks.

6.5.    

Operations to be carried out every 100 hours:

  

a)Check the automatic cut-out at max. pressure and the automatic cut-in at 2bar below.

6.6.    

Operations to be carried out every 400 hours:

  

a) Replace the lubricating oil. For oil specifications see 6.8.

  

Remove the filler/breather plug (see fig.4) then remove oil drain plug, draining the oil into a container. Drain when the compressor is hot 

 

  

so that the oil drains rapidly and completely. Incline compressor to ensure complete drainage. Replace oil drain plug and refill through  

  

the filler/breather aperture. 

DO NOT

 overfill. Replace plug.

 

‰

  

WARNING!

 Never mix different oils and 

DO NOT

 use non-detergent/low quality oils as the compressor may be damaged.

 

‰

  

WARNING!

 Dispose of waste oil only in accordance with local authority requirements. 

  

b) Replace air filter. (See fig.8)

  

c) Check all tube fittings and electrical connections.

  

d) Inspect pressure tank inside and out for damage or corrosion. 

 

6.7.    

Maintenance  Schedule

Maintenance Operations

Weekly 50hrs

100hrs

400 hrs

Drain condensation

Check oil level

Clean intake filter

Check for oil leaks

Replace oil

Check cut-out

General cleaning of 

compressor

Replace air filter

Check tube fittings and 

electrical connections

Internal & external 

inspection of tank

Check and adjust belt 

tension

fig.9

fig.8

SAC1503B, SAC1103B, SAC1153B, SAC1203B         Issue: 4(1, 3, 6) 30/10/18 

Summary of Contents for SAC1103B

Page 1: ...alified electrician 1 1 3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply See 1 1 1 and use a Portable Appliance Tester 1 1 4 Ensure that cables are always protected against short circuit and overload 1 1 5 Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose 1 1 6 IM...

Page 2: ...8 8 DO NOT subject the tank to impact vibration or to heat and DO NOT allow contact with abrasives or corrosives 9 9 Drain condensation from tank daily and inspect inside walls for corrosion every three months and have a detailed tank inspection carried out annually The tank shell must not fall below the certified thickness at any point WARNING If an electrical fuse blows ensure it is replaced wit...

Page 3: ...se this with the compressor displacement which is the air taken in by the compressor air in Air out is always less than air in due to losses within the compressor 5 1 STARTING STOPPING THE COMPRESSOR 5 1 1 To turn the compressor on use the switch on the top of the pressure switch housing figs 6 1 and 7 1 Turn the switch clockwise to position I to start the compressor and anti clockwise to position...

Page 4: ...tions to be carried out weekly a Drain condensation by opening the valve located under the tank fig 9 Place a container under the valve and open the valve by turning anti clockwise WARNING Take care if there is still pressure inside the cylinder as water could flow out with considerable force Recommended pressure 1 2bar max b Check oil level and if necessary top up 6 4 Operations to be carried out...

Page 5: ...ed Service Agent Compressor does not reach max pressure Filter clogged Head gasket or valve fault Replace filter element Contact Authorised Service Agent Compressor noisy with metallic knock Low oil level Bearing or piston damage Turn off and top up oil immediately Contact Authorised Service Agent fig 10 fig 11 Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR 01284 7...

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