Sealey SA5040 Manual Download Page 2

2.  INTRODUCTION

F

ully mobile compressors fitted with Honda power unit coupled to heavy-duty, twin piston, cast iron pump. Fitted heavy-duty rubber transport 

wheels and protected by 360° roll cage. Heavy-duty drive guard protects belt and flywheel that is designed to also force air over the pump to aid 

cooling. Features twin gauges and air outlet regulator. Both models run on unleaded fuel.

3.  SPECIFICATION

Model no:

 ....................................................

SA5040

 .....................................................................

SA5055

Motor Type: .................................................. Honda GC135 Petrol .............................Honda GX160 Petrol

Motor Output: ............................................... 4HP ..............................................................................5.5HP

Receiver Capacity: ....................................... 50ltr ................................................................................ 50ltr

Air Displacement cfm(ltr/min): ...................... 10.7(303) ................................................................ 15.8(447)

Maximum Free Air Delivery cfm(ltr/min): ...... 7.8(220) .................................................................. 11.5(326)

Maximum Pressure: ..................................... 145psi(10bar) ...................................................145psi(10bar)

Size (W x D x H):.......................................... 970 x 470 x 730mm ................................ 970 x 470 x 760mm

Noise Level: ................................................. 97dB(A) .................................................................... 97dB(A)

Outlet: .......................................................... 1/2”BSP Female Tap .............................1/2”BSP Female Tap

4.  PREPARATION

4.1. 

  

Remove compressor from packaging and inspect for any missing parts or damage. If anything is found to be missing or damaged    

 

contact your supplier.

4.2. 

  

Save the packing material for future transportation of the compressor. It is recommended to store the packing in a safe location, at 

 

least for the period of the guarantee. Then, if necessary, it will be easier to send the compressor to the service centre.

4.3. 

  

If not already fitted, fit the wheels and rubber feet to the compressor with the nuts, washers etc. supplied.

4.4. 

  

The compressor should be located in a position that allows good air circulation around the unit and where there is good ventilation.    

 

Remember that the compressor engine produces harmful exhaust fumes.

5.  OPERATION

er

  

WARNING! Ensure that you read, understand and apply Section 1 Safety Instructions. 

5.1.    

STARTING

 IMPORTANT! Always check and, if necessary, top-up the engine oil and the pump oil before starting. Severe engine and/or  

 

pump damage may otherwise result.

5.1.1.   

Check that the air outlet valves - one on the tank end-plate

 

(fig.1.A) and one on the regulator (fig.3.6) - are closed.

5.1.2.   

Start the compressor engine, following the procedure detailed in the manufacturer’s handbook supplied.

5.1.3.   

When the engine is running smoothly, the compressor will operate automatically, building up the pressure in the tank, which is shown on  

 

the pressure gauge (fig.3.2), to the maximum setting (factory set). When the maximum tank pressure is reached, the relief valve (fig.2) 

 

will automatically vent the pump output. When the tank pressure falls below the minimum threshold (approx.2 bar/29psi less  

 

 

than the maximum pressure), the relief valve will automatically close, and the tank pressure will increase back to it’s maximum.

Note:

  

a) If the relief valve does not cut in and out, but is continuously closed whilst using an air appliance, the capacity of the compressor  

 

    may be too small for the equipment or tool.

 

b) The larger gauge (fig.3.2) indicates the pressure inside the tank, NOT the pressure supplied to the air equipment. If the pressure in  

 

     the tank exceeds the relief valve maximum, a safety valve (fig.3.1) will open. 

 

‰

  

WARNING!

 

For this reason DO NOT tamper with, or adjust, the relief valve or the safety valve. 

5.2.    

STOPPING.

5.2.1.   

To stop the compressor turn the engine ignition switch (fig.4) to Off (O). See the engine manufacturer’s handbook for the complete    

 

engine shutdown procedure.

5.3.    

CONNECTING AIR POWERED EQUIPMENT.

5.3.1.   

After fitting the desired coupling to the outlet valve (fig.3.6), connect the air hose and equipment.

5.3.2.   

Adjust the regulator valve to the required output pressure (in accordance with the air equipment instructions) by turning the regulator  

 

knob (fig.3.4) and locking it in position with the locking ring (fig.3.5), at the required pressure (see output gauge, fig.3.3). Turn on outlet  

 

valve (fig.3.6). 

Note:

 

To determine the correct working pressure and air flow requirements for any piece of equipment check the corresponding manual. Be  

 

aware that the air flow figure stated on tools and accessories refers to ‘Free Air Delivery’ and not the piston displacement of the  

 

 

compressor. When adjusting the regulator, always adjust 

up to

 the required pressure.

5.3.3.   

To disconnect equipment, turn the regulator knob anti-clockwise to ‘zero’ (0) bar. Operate the equipment to depressurise the air line   

 

and then disconnect from the compressor.

fig.1

fig.2

fig.3

SA5040 SA5055  Issue:3(HF) - 04/04/18

Original Language Version

© Jack Sealey Limited

Summary of Contents for SA5040

Page 1: ...ked by qualified personnel only DO NOT operate the compressor within the vicinity of flammable liquids gases or solids DO NOT touch compressor cylinder cylinder head or pipe from head to tank as these may be hot and will remain so for some time after shutdown DO NOT operate the compressor without all safety guards in place DO NOT attempt to move the compressor by pulling the air tool hose DO NOT u...

Page 2: ... 3 When the engine is running smoothly the compressor will operate automatically building up the pressure in the tank which is shown on the pressure gauge fig 3 2 to the maximum setting factory set When the maximum tank pressure is reached the relief valve fig 2 will automatically vent the pump output When the tank pressure falls below the minimum threshold approx 2 bar 29psi less than the maximum...

Page 3: ...sphere Remove the air filter element by undoing the screw fig 7 A and removing the filter cover Clean the filter by blowing through from the clean side with an air line at low pressure Replace filter cover and screw DO NOT operate compressor without filter as foreign bodies or dust could damage the pump WARNING Wear safety goggles when performing this task b Clean compressor c Check the automatic ...

Page 4: ...d Service Agent Check for leaks or Contact Authorised Service Agent Empty air tank remove the relief non return valve fig 2 fig 9 and clean the seat D If necessary replace the seal E Compressor makes metallic rattle Bearing or piston fault Contact Authorised Service Agent Safety valve operates below max pressure Faulty valve Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP...

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