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NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. 
IMPORTANT: 

No liability is accepted for incorrect use of this equipment. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

INFORMATION: 

For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

Original Language Version

PFT07.V2     Issue: 1 - 20/07/11

01284 757500

01284 703534

[email protected]

Sole UK Distributor, Sealey Group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,
IP32 7AR

www.sealey.co.uk

Web

email

 

3.  OPERATING INSTRUCTIONS

 

WARNING! 

Before using the flaring kit, ensure that you  

 

have read and understood the Safety Instructions   

 

in Section 1.Ensure you are familiar with the various types  

 

of flares before using this equipment.

3.1.  Preparation of the Brake Pipe. 

3.1.1. The end of the pipe must be cut square
3.1.2. The outside edge of the pipe must be chamfered approx  
 

0.25mm X 45º

3.1.3. The bore of the pipe must be de-burred.
3.1.4. If the pipe is plastic covered, this must be removed for 3mm  
 

from the end of the pipe to be flared. Ensure the pipe is not  

 

scored  or any metal removed during the operation. 

DO NOT

 

 

use abrasive cloth. Blow any debris from the pipe after  

 

flaring.

3.2.

  Clamp the tool in a suitable bench mounted vice. Assemble  

 

the lever onto the cam as shown. Loosen the clamping  

 

screw to allow the clamp to swing open.

3.3.

   The pipe end to be flared must be cut clean and square and  

 

be de-burred. Use a pipe or tube cutter  (available from your  

 

Sealey dealer).

3.4.

  Consult Chart 1 and select the die specified to produce the  

 

required flare. Place the die into the cavity as shown with  

 

the split line horizontal and the counterbore towards the  

 

operating lever (fig.1).

3.5.

  After the pipe has been prepared as instructed above,  

 

ensure the tube nut is fitted to the pipe. Pass the pipe  

 

through the rear of the die until the  prepared end is flush  

 

with the front face of the die. Ensure that both halves of the  

 

die are contacting the die stops (fig.2). Swing the locking  

 

plate into position and tighten the clamping screw. Check  

 

that the position of the pipe and die are still correct.

3.6.

  Select required OP.1 punch by rotating the turret so that it is  

 

facing and in line with the pipe (fig.3).

3.7.

  Pull the lever to engage the punch into the end of the brake  

 

pipe and continue to form the flare until a solid resistance is  

 

felt (fig.4). Return the handle to the original position to  

 

withdraw the punch. If the required flare calls for a second  

 

operation in Chart 1, rotate the turret until the Op.2 punch is  

 

facing and in line with the brake pipe. Operate the lever to  

 

complete the form of the flare. 

 

Return the lever to the original position to withdraw the  

 

punch. Release the clamping screw and swing the clamp  

 

open and remove the dies with the pipe. If necessary a  

 

gentle tap on a suitable surface will release the dies from  

 

the pipe.

 

Check the quality of the flare to ensure the pipe did not  

 

move during the flaring. 

 

IMPORTANT

 

The punches and dies supplied for this tool must only be  

 

used with this equipment.

 
 
 

fig.2

fig.4

fig.3

fig.1

Parts support is available for this product.
To obtain a parts listing and/or digram, please log on to www.sealey.co.uk, email [email protected] or phone 01284 757500.

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