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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly 
maintained, give you years of trouble free performance.

1.  SAFETY INSTRUCTIONS

INSTRUCTIONS FOR:

PETROL PRESSURE WASHER

MODEL NO:

 

PCM2500SP

 

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. 

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE 
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

 

GENERAL SAFETY

 

WARNING! RISK OF FLUID INJECTION. This washer operates at fluid pressures and velocities high enough to penetrate human   

 

and animal flesh. If there is an occurrence of fluid injection seek medical help immediately.

 

WARNING!

 Stop the engine and disconnect the mains water supply before changing accessories or performing any maintenance.

 

WARNING!

 

DO NOT operate 

the washer if damaged. Replace or repair using recommended parts only. Unauthorised parts may

 

be dangerous and will invalidate your warranty. Use authorised Service agent only.

  Keep the washer in good condition. Regular maintenance will give the best and safest performance.

  Ensure you comply with the water supply company regulations before connecting to the mains. If you are connecting to the mains drinking

 

water supply ensure you have a back flow preventer valve installed.

 

The water supply hose must be reinforced and have an internal diameter of 13mm (1/2”). The minimum water supply rate must be at least

 

equal to the cleaner capacity. The water temperers must not exceed 60

o

C, and the pressure must not exceed 10bar.

 

WARNING!

 

DO NOT

 operate the washer without the water supply connected. To do so will damage the machine.

  Position the washer as near as possible to the water supply.

  Only use recommended washing detergents. Failure to do so may cause corrosion to equipment and hoses.

 

WARNING! 

Use the washer on a flat, level surface, in a horizontal position. Failure to do so will invalidate your warranty.

 

Wear safety goggles and adequate protective clothing, and anti-slip rubber soled footwear.

 

WARNING! 

The high pressure jet must be used with caution. Ensure you aim the lance correctly at the work surface. Failure to do so may

 

scatter loose particles at the same force as the water pressure, resulting in possible damage or personal injury.

 

  Keep all persons and animals at a safe distance from the hose working area. It is difficult to give an exact safe distance as it will depend upon your 

 

circumstances. We recommend at least 15 metres (16 yards). Also ensure other persons are aware before you start to depress the washer trigger.

  Hold the gun firmly with both hands as it will tend to “kick” backwards when you first pull the trigger.

 

DO NOT

 allow children or untrained persons to operate the washer.

 

DO NOT

 connect other appliances to the washer inlet or outlet. Only use the supplied or recommended outlet nozzle.

  DO NOT

 use the washer if the water supply hose is damaged. Also check that the hose is laid out straight and safely.

  DO NOT

 jam the operating trigger in the operating position and 

DO NOT

 pull the trigger without holding and aiming the gun correctly.

 

WARNING! DO NOT

 attempt to alter the pressure regulating valve as this may cause serious damage.

  DO NOT

 move the washer by pulling on the high pressure hose or the mains water supply hose. Use the machine handle.

 

DO NOT

 direct jet against yourself, other persons or animals, electrical equipment or the machine itself.

 

WARNING! DO NOT

 leave the engine running for more than 2 minutes without operating the trigger, as temperature/pressure increase   

 

may damage the sealing system.

  DO NOT

 use the washer if you are tired or under the influence of alcohol, drugs or intoxicating medication.

  Ensure that the hose pressure is discharged before disconnecting the mains water hose.

  When not in use, disconnect from the water supply. Clean and dry the washer and store in a safe, dry, childproof area. 

  DO NOT

 allow the machine to become frozen.

 

ENGINE SAFETY

 

WARNING!

 

Check the engine oil level before each startup. 

Only use a specified oil and never operate the engine with insufficient oil. 

  DO NOT

 operate the washer in an enclosed area as the motor exhaust fumes are a health hazard.

  DO NOT

 use the washer with flammable, toxic or corrosive liquids.

  DO NOT

 leave the washer unattended whilst operating and

 DO NOT

 remove the fuel cap whilst the engine is running.

  DO NOT

 refuel the engine whilst it is running. Stop the engine and allow it to cool for two minutes before attempting to refuel.

  DO NOT

 refuel in a closed or poorly ventilated environment as there is a danger of explosion or fire. Refuel out doors.

  DO NOT

 smoke or place the washer near any naked flames whilst re-fuelling.

  DO NOT

 operate washer if there is a fuel leak. Move the unit and avoid any combustion until the leak has been fixed and the machine is dry.

  DO NOT

 start the engine if there are any flammable materials near the exhaust system or in the path of the exhaust gases.

  DO NOT

 block the engine ventilation grilles.

  Ensure engine fuel is stored in an approved container.

  For long term storage ensure the fuel is drained and that the washer is adequately protected against frost. 

  DO NOT

 operate the engine with either the silencer or air filter removed.

  DO NOT

 touch the engine during or after use. To avoid burns allow it to cool before handling. 

 

WARNING:

 The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that may  

 

occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by   

 

the operator

2.  SPECIFICATION & INTRODUCTION  

Output Pressure/Flow: . . . . . . . . . . . . . . . . . . . . . . . 2500psi/600ltr/hr 
Hose Length:  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0mtr 
Nozzles: . . . . Low Pressure, Wide Angle, High Pressure, 0°, 15°, 40° 
Maximum Inlet Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60°C 
Engine Type:  . . . . . . . . . . . . . . . . . . . 4 Stroke, single cylinder, Petrol 
Engine Capacity:  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196cc 
Engine Power   . . . . . . . . . . . . . . . . . . . . . . 4.8kW(6.5hp) @ 3600rpm
Starting:  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recoil 
Weight:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46kg 

Fuel Tank:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.6ltr
Fuel:. . .  . . . . . . . . . . . . . . . . . . . . Unleaded Petrol 85 RON minimum
Fuel Consumption:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1 - 2.6ltr/hr
Engine Oil:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE10W-30 
Spark Plug:  . . . . . . . . . . . . . . . . . . . . . . . . . NGK BP6ES or BPR6ES 
Spark Plug Gap:   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 - 0.8mm 
Idle Speed:.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1700 +/- 15rpm 
Valve Clearance (cold engine): Inlet  . . . . . . . . . . . . .0.15 +/- 0.02mm 

................................................

: Exhaust  . . . . . . . . . .0.20 +/- 0.02mm 

 

WARNING!

 

The pump is supplied with a brass transit plug in the oil filler aperture on top of the pump. Before unit is used this   

 

plug must be replaced by the black ventilated oil filler cap/dipstick supplied.

Original Language Version

PCM2500SP    Issue: 2 - 16/10/09

Summary of Contents for PCM2500SP

Page 1: ...on and DO NOT pull the trigger without holding and aiming the gun correctly WARNING DO NOT attempt to alter the pressure regulating valve as this may cause serious damage DO NOT move the washer by pulling on the high pressure hose or the mains water supply hose Use the machine handle DO NOT direct jet against yourself other persons or animals electrical equipment or the machine itself WARNING DO N...

Page 2: ...e liquid detergent injection system with provision for detergent bottle stowage Safety latch on trigger and automatic low oil engine shutdown reduce risks of misuse and equipment damage Unit stands on four legs two with sucker feet to prevent creep and tilts back onto two pneumatic tyred wheels for moving Supplied with tools and full Instructions fig 1 Nozzle Holder Fuel Tank Air Filter High Press...

Page 3: ...he pump inlet as shown in fig 6 USE COLD WATER ONLY Note The water supply hose must be reinforced and have an internal diameter of 13mm 1 2 The minimum water supply rate must be at least equal to the washer flow rate The siphon pipe may require priming if drawing water from a level lower than the pump 3 2 DETERGENT DELIVERY 3 2 1 Attach the BLACK low pressure nozzle to the end of the lance Remove ...

Page 4: ...2 CLEANING 5 2 1 Only apply detergent using the BLACK low pressure nozzle 5 2 2 Depress the trigger to apply the detergent to the dry surface which is to be cleaned Vertical surfaces should be cleaned from the bottom upwards 5 2 3 When detergent application is complete remove the syphon tube from the detergent container and place it in a container of clean water Run the washer at low pressure to p...

Page 5: ... mounting rod 7 6 1 Remove the metal retainer and the foam filter from the inside of the outer air filter casing 7 6 2 Wash the foam element with a household detergent or a high flash point solvent and squeeze dry When the element is thoroughly dry soak it in clean engine oil Squeeze out any excess oil fit back into the outer casing and replace the metal retainer 7 6 3 Place the air filter back ov...

Page 6: ...ths or 300hrs Task Check and tighten nuts and bolts Check Engine oil Oil Level Check Replace Replace air cleaner element Check Clean Replace Spark Plug Clean Adjust Replace Fuel Tank Fuel Filter Clean Fuel Supply Line Check Every 2 years replace if required Carburettor Deposit Cup Clean Idling Check Adjust Intake and exhaust valve clearances Check Adjust Original Language Version PCM2500SP Issue 2...

Page 7: ...nozzle Trigger will not move Trigger lock engaged Release trigger lock Noisy operation Worn bearings Return to Sealey dealer for bearing replacement Tappet clearances excessive Return to Sealey dealer for servicing Cavitation in pump Check inlet hose for correct size or leaks Rough pulsating operation with pressure drop Inlet restriction Check inlet hose for correct size blockages or leaks Cavitat...

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