Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give
you years of trouble free performance.
IMPORTANT
:
BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS,
WARNINGS AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
SPOOL-ON-GUN TORCH
OPTIONAL EXTRA FOR ELECTROMIG 195 - INSTRUCTIONS FOR MODELS:
MIG/SGT15.V2 & MIG/SGT15/12.V2
1. SAFETY INSTRUCTIONS
MIG/SGT15.V2 & MIG/SGT15/12.V2 - 1 - 21/12/07
1.1. THE SPOOL GUN SHOULD ONLY BE USED WITH THE SEALEY ELECTROMIG 195 WELDER FOR WHICH IT IS DESIGNED. AS WELL AS READING
THESE INSTRUCTIONS THE USER SHOULD RE-READ AND UNDERSTAND THE INSTRUCTIONS ORIGINALLY SUPPLIED WITH THE WELDER.
1.2. ELECTRICAL SAFETY
WARNING! It is the owner’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical
connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB
(Residual Current Circuit Breaker) should be incorporated in the main distribution board. You must also read and understand the following instructions
concerning electrical safety.
1.2.1. The
Electricity At Work Act 1989
requires all portable electrical appliances, if used on business premises,
to be tested by a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.2.2. The
Health & Safety at Work Act 1974
makes owners of electrical appliances responsible for the safe
condition of the appliance and the safety of the appliance operator.
If in any doubt about electrical
safety, contact a qualified electrician.
1.2.3. Ensure the insulation on all cables and the product itself is safe before connecting to the welder.
1.2.4. Ensure that cables are always protected against short circuit and overload.
1.2.5. Regularly inspect power supply, leads, plugs and all electrical connections for wear and
damage, especially power connections, to ensure that none is loose.
1.2.6. DO NOT pull or carry the gun by the power supply lead or cable.
1.2.7. DO NOT pull power plugs from sockets by the power cable.
1.2.8. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or
have repaired by a qualified electrician.
1.3. GENERAL SAFETY
DANGER! Unplug the welder (to which the gun is attached) from the mains power supply and unplug the
gun from the welder before performing maintenance or service.
Keep the gun and cables in good working order and condition. Take immediate action to repair or replace damaged parts.
Use genuine parts and accessories only. Unauthorised parts may be dangerous and will invalidate the warranty.
Use an air hose to regularly blow out any dirt from the liner, and keep the gun clean for best and safest performance.
Check and spray the gas cup and contact tip regularly with anti-spatter spray available from your Sealey dealer.
Locate gun and welder in a suitable work area. Ensure that the area has adequate ventilation, as welding fumes are harmful.
Keep work area clean, tidy and free from unrelated materials. Also ensure that the work area has adequate lighting and that a fire
extinguisher is to hand.
WARNING! Use a welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by the electric arc. Wear safety welding
gauntlets.
Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
Ensure the workpiece is correctly secured before operating the gun.
Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the gun may be dangerous and will wear the nozzle.
Keep non-essential persons away from the work area. Any persons working within the area must use protective head shield and gloves.
Operators must receive adequate training before using the gun and welder. The gun and welder must only be operated under supervision.
Stand correctly keeping a good footing and balance, and ensure the floor is not slippery, and wear non-slip shoes.
When the gun is not in use, turn voltage switch on the welder to "0" or Off.
DO NOT operate the gun or welder if it or its cables are damaged and DO NOT attempt to fit any unapproved parts to the gun or welder unit.
DO NOT get the gun or welder wet or use in damp or wet locations or areas where there is condensation.
DANGER! DO NOT weld near inflammable materials - solids, liquids, or gases - and DO NOT weld containers or pipes which have held
inflammable materials. Avoid welding metals which have been cleaned with chlorinated solvents, or near such solvents.
DO NOT stand the gun or welder on a metal workbench, car bodywork or similar object.
DO NOT touch any live metal parts of the torch or electrode while the welder is switched on.
DO NOT pull the gun or welder by the cable, and DO NOT bend or strain cables. Protect from sharp or abrasive items, and DO NOT stand on cables or
leads. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where they endanger others.
DO NOT touch the gun or workpiece immediately after welding as they will be very hot. Allow to cool.
DO NOT operate the gun or welder while tired or if under the influence of drugs, alcohol or intoxicating medication.
When not in use store the gun and welder in a safe, dry, childproof area.
1.4. GAS SAFETY
Store gas cylinders in a vertical position only and ensure that the storage area is correctly secured.
DO NOT store gas cylinders in areas where the temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas cylinders cool.
DO NOT attempt to repair or modify any part of a gas cylinder or valve and DO NOT puncture or damage a cylinder.
DO NOT obscure or remove any official cylinder labels. Always check the gas identity before use. Avoid getting gas cylinders oily or greasy.
DO NOT try to lift or handle a cylinder by the cap, guard or valve. Always keep caps and guards in place and close valve when not in use.
The gas cylinder is heavy, use mechanical lifting equipment. Ensure that the cylinder is correctly situated on the welder base stand and secured with chain.
IMPORTANT :
These instructions contain information you require to prepare your spool gun for welding, together with maintenance and a trouble shooting section.
The instructions are not intended to show you how to become a welder. If you have no experience, we recommend that you seek training from an expert source. Mig
welding is relatively easy to perform, but does require a steady hand and practise under supervision on scrap metal as it is only with practice that you will achieve
the desired results.
2. INTRODUCTION
