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Instructions for:

MULTIPURPOSE ROTARY TOOL

Model No

E540

1. SAFETY INSTRUCTIONS

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions 
and properly maintained, give you years of trouble free performance.

IMPORTANT

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

E540 - (1) - 150206

1.1

ELECTRICAL SAFETY

WARNING! It is the user’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. 

You must

also read and understand the following instructions concerning electrical safety.

1.1.1

The 

Electricity At Work Act 1989

requires all portable electrical appliances, if used on business premises, to be tested by 

a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2

The 

Health & Safety at Work Act 1974

makes owners of electrical appliances responsible for the safe condition of the appliance and the

safety of the appliance operator. 

If in any doubt about electrical safety, contact a qualified electrician.

1.1.3

Ensure the insulation on all cables and the product itself is safe before connecting to the mains power 
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4

Ensure that cables are always protected against short circuit and overload.

1.1.5

Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections 
to ensure that none is loose. 

1.1.6

Important:

Ensure the voltage marked on the product is the same as the electrical power supply

to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require 
a fuse smaller than 13 amps for certain products

,

see fuse rating at right. 

1.1.7

DO NOT

pull or carry the tool by its power supply lead.

1.1.8

DO NOT

pull power plugs from sockets by the power cable.

1.1.9

DO NOT

use worn or damaged leads, plugs or connections. Immediately replace or have repaired by 

a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off 
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). 

Ensure the unit is correctly earthed via a three-pin plug.

a)  Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c)  Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check there are no bare wires, that all wires have been correctly connected, that cable outer insulation

extends beyond the cable restraint and that the restraint is tight.

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with
this symbol       .

To re-wire, connect the brown & blue wires as indicated above. DO NOT 

connect the brown or blue to the earth terminal.

1.1.10 Some products require more than a 13 amp electrical supply. In such a case, 

NO

plug will be fitted. 

You must

contact a qualified electrician 

to ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and socket with your electrician. 

1.1.11

Cable extension reels

. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD

fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important. We suggest 1.5mm

2

section as a minimum but to be absolutely sure that the capacity of the cable reel is 

suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm

2

section cable.

1.2

GENERAL SAFETY

#

Only power the tool from the mains supply.

#

Disconnect the tool from the mains supply before changing accessories, servicing or performing any maintenance.

#

Maintain tool and accessories in good condition. Check moving parts and alignment. If necessary use an authorised service agent.

#

Replace or repair damaged parts using recommended parts. Un-authorised parts may be dangerous and will invalidate the warranty.

#

Wear approved safety eye protection with side shields and a dust mask if generating dust.

#

Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.

#

Use the tool in a suitable working area, keep area clean and tidy and free from unrelated materials and ensure that there is adequate lighting.

#

Prevent body contact with earthed surfaces to avoid electric shock e.g. pipes, radiators, refrigerators etc.

#

Maintain correct balance and footing. 

#

Keep children and unauthorised persons away from the working area.

#

Secure unstable workpiece with a clamp, vice or other adequate holding device. 

#

Avoid unintentional starting. Keep the tool clean for best and safest performance.

#

When not in use switch tool off and unplug it from the mains supply. Store it in the case and put in a dry, childproof area.

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DO NOT

over-reach. Ensure the floor is not slippery and wear non-slip shoes.

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DO NOT

use the tool for a task it is not designed to perform.

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DO NOT

operate tool where there are flammable liquids or gases.

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DO NOT

get the tool wet or use in damp or wet locations. 

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DO NOT

carry the tool by the cable.

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DO NOT

hold unsecured work in your hand.

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DO NOT

leave the tool running unattended.

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DO NOT

operate the tool if any parts are missing or damaged as this may cause failure and/or personal injury.

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DO NOT

operate the tool when you are tired or under the influence of alcohol, drugs or intoxicating medication.

Blue
Neutral 
Wire

Yellow & Green 
Earth Wire 

Cable 
Restraint

FUSE RATING

THIS PRODUCT MUST BE FITTED 

WITH A

3 AMP FUSE

Brown
Live 
Wire

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