4.3.
ATTACH CENTRE AXLE BRACE
4.3.1.
Position centre axle brace (
fi
g 3 - 12) onto the truck bed and secure with washer 8mm (
fi
g 3 - 16), nut w/lock insert 8mm (
fi
g 3 - 17)
and M8 x 20 carriage support bolt (
fi
g 3 - 21),
fi
nger tight only.
4.4.
ATTACH FRONT WHEEL SUPPORT BRACE
4.4.1.
Locate the front wheel support brace (
fi
g 4 - 13) on underside of wheel axle plates on front axle brace (
fi
g 4 - 10) and secure with
washer 8mm (
fi
g 4 - 16), nut w/lock insert 8mm (
fi
g 4 - 17) and M8 x 20 carriage support bolt (
fi
g 4 - 21).
DO NOT
over tighten.
4.5.
ATTACH FRONT AXLE SUPPORT
4.5.1.
Locate
fi
xing hole on lower arm of front axle support (
fi
g 5 - 9) onto central
fi
xed bolt on front axle brace (
fi
g 5 - 10) and secure with
pin (split) (
fi
g 5 - 18).
4.5.2.
Secure front axle support (
fi
g 4 - 9) to front wheel support brace (
fi
g 4 - 13) with washer 8mm (
fi
g 4 - 16), nut w/lock insert 8mm
(
fi
g 4 - 17) and M8 x 20 carriage support bolt (
fi
g 4 - 21).
DO NOT
over tighten.
4.5.3.
Align the central hole on the upper arm of front axle support (
fi
g 4 - 9), front wheel support brace (
fi
g 4 - 13) and front axle brace
and secure with washer 8mm (
fi
g 4 - 16), nut w/lock insert 8mm (
fi
g 4 - 17) and M8 x 25 carriage support bolt (
fi
g 4 - 22).
DO NOT
over tighten.
4.5.4.
Fully tighten bolts attaching front axle brace (
fi
g 2 - 10) and centre axle brace (
fi
g 3 - 12) to the truck bed ONLY.
NOTE:
The front wheel support assembly should be free to move.
4.6.
ATTACH THE WHEELS
4.6.1.
Place a wheel (
fi
g 7 - 5) onto each of the axles with the valve stem facing outwards.
4.6.2.
Secure with wheel nut (
fi
g 7 - 19) and wheel washer (
fi
g 7 - 20).
DO NOT
over tighten. Allow the wheels to spin freely.
4.7.
ATTACHING THE PULL HANDLE
4.7.1.
With the assistance of another person turn the cart upright onto it’s wheels.
4.7.2.
Attach the pull handle (
fi
g 7 - 11) and plastic coupling to the front axle support (
fi
g 7 - 9) securing with pull handle bolt 8 x 60mm
(
fi
g 7 - 23), washer 8mm (
fi
g 7 - 16) and nut w/lock insert 8mm (
fi
g 7 - 17).
4.8.
ATTACHING THE SIDE FENCES
4.8.1.
Position side fence (
fi
g 7 - 2) along side edge of bed (
fi
g 7 - 1) and secure with fence assembly pin (
fi
g 6 - 14) by inserting through
hinge
tubes.
4.8.2.
Repeat for other side.
NOTE:
The assistance of another person may be required for this operation.
4.9.
ATTACHING THE FRONT FENCE
4.9.1.
Position front fence (
fi
g 7 - 3) along front edge of bed (
fi
g 7 - 1) and secure with fence assembly pin (
fi
g 6 - 14) by inserting through
hinge
tubes.
NOTE:
The lock handle 8mm (15) is supplied pre-assembled to the front fence (3).
4.10.
ATTACHING THE BACK FENCE
4.10.1.
Position back fence (
fi
g 7 - 4) along back edge of bed (
fi
g 7 - 1) and secure with fence assembly pin (
fi
g 6 - 14) by inserting through
hinge
tubes.
NOTE:
The lock handle 8mm (15) is supplied pre-assembled to the back fence (4).
4.11.
RAISING THE SIDE AND END FENCES
4.11.1.
To raise and lock side fence lift front fence (3) and move the lock handle 8mm (
fi
g 8 - 15) into the vertical position (
fi
g 8).
4.11.2.
Raise the adjacent side fence so that the lock handle 8mm (
fi
g 8 - 15) passes through the slotted tongue on the side fence.
4.11.3.
Lower the handle downwards to lock fences into position (
fi
g 9).
4.11.4.
Repeat for all other corners.
CST997.V2 Issue 3 05/10/21
Original Language Version
© Jack Sealey Limited
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g.4
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g.5
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g.3
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g.6
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g.7
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g.8
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g.9
