Sealey AVR2500A Instructions Manual Download Page 4

5.6. 

Operating the pump (fig.6)

5.6.1.  Elevate by depressing the pump pedal position "A" and hold.

5.6.2.  Park the lift at any pawl prop notched height by removing the foot from the pump with a bias toward position "B". See fig.7 and  

 

 

note 5.8.7.

5.6.3.  control descent by briefly depressing the pump pedal position "A", to enable pawl prop disengagement, followed by fully depressing   

 

pump pedal position "B", depressing valve "c" and hold.

 

See fig.6.

5.7.

 

Test run

5.7.1.  Before each use, check the vehicle lift is functioning correctly and ensure it is not damaged or worn.

5.7.2.   With the air line connected operate the lift valve pedal to trial elevate, release the valve to stop. Lower the lift by operating the 

 

hydraulic release valve pedal. It will only elevate or descend whilst the pedal is being operated ("Operater present" system).

5.8. 

Lifting the vehicle

 

5.8.1.  Lock, chock and handbrake vehicle wheels as required. Remove any objects left on the boot lid, bonnet and roof.

5.8.2.  The vehicle lift assembly is mounted on two sprung loaded castors at one end for transit. Manouevrability is obtained by inserting the  

 

pin of the twin wheeled carriage, as shown in fig.1 at the opposite end. Partially elevate the frame with the twin wheeled carriage lever  

 

and position beneath the vehicle as shown in fig.2 and fig.3.

5.8.3  Remove the two compression springs by elevating the frame with the twin wheeled carriage lever at the sprung loaded castor end.    

 

This will remove the compression spring forces, allowing removal from the castor bracket and placing them into the retaining cups.

5.8.4.  With the fully lowered frame centrally positioned beneath the vehicle, locate the support pads on to their respective swivel arms and   

 

decide on safe and mechanically stable areas for lift. 

5.8.5.  "Inch" elevate the lift with the foot pedal and rotate the pads anticlockwise to contact the vehicle, ensuring the pin enters a graduated  

 

pin hole in the quadrant plate of the swivel arm (fig.4). This will prevent unexpected movement of the load.

5.8.6.   With the air line connected, operate the lift valve pedal to trial elevate, release the valve to stop if required. 

5.8.7.  continue to elevate, observing the pivotting pawl props. notches in the base frame govern fixed height "parking stations". The first    

 

"parking station" represents an elevated height of 500mm; although distances vary between notches they each represent a 100mm    

 

graduated step in elevated lift. Release the pump foot pedal at the required "parking station" notch, and allow both prop arms to  

 

 

engage with the notch (fig.7). Lower the lift by operating the hydraulic release valve pedal, until the prop engages with the notch edge. 

5.8.8.  Lower the lift by operating the foot pedal; this action operates a 3 port 2 position pneumatic valve. Two small pneumatic cylinders in   

 

the area of the pump utility tray, rotate the pawl prop guide rails, lifting the props out of the "parking station" notches. See fig.7, fig.4   

 

and pneumatic circuit fig.8. Control descent by briefly depressing the pump pedal position "A" (fig.6), to enable pawl prop 

 

disengagement, followed by fully depressing pump pedal position "B"(fig.6), depressing valve "C"(fig.6) and hold. 

5.1.

 

Ensure the air supply valve is in the "Off" position (fig.5) before connecting to the air supply. The air/hydraulic lift requires a minimum   

 

air pressure of 6-7bar to operate.  Mains air supply, suggested minimums, 200ltr compressor and 1/2" pipework.

  

WARNING! 

Ensure the air supply is clean and does not exceed 7bar). Too high an air pressure and unclean air will  

 

 shorten the life of the unit due

 

to excessive wear, and may be dangerous causing possible damage and/or personal injury.

5.2.

 

drain the air supply tank daily and clean the air

 inlet filter screen weekly.

5.3.

 

For recommended supply, see diagram (fig.5) to right.

5.4.

 

Line pressure should be increased to compensate for 

 

unusually long air hoses (over 8 metres).

5.5. 

Keep hose away from heat, oil and sharp edges.

 

check hoses for wear and make certain that all 

 

connections are secure. 

  

WARNING!  In an emergency, if a shut off valve is 

 

not available in the mains air supply line, disconnection of the air line from the pump would achieve the same result.

 5.  OpERATION

fig.7

"A"

"B"

"c"

fig.6

Path of pawl follower

Path of pawl follower

Engagement with

"parking station" notch

disengagement with

"parking station" notch

Ascending

descending

"Operater present" pump

Original Language Version

AVR2500A     Issue: 1 - 07/11/14 

© Jack Sealey Limited 

fig.5

SHUT OFF

VALVE

 

Summary of Contents for AVR2500A

Page 1: ...e delivery hose OPERATIONAL SAFETY DO NOT stand on or drive over the hydraulic pump umbilical hose or mains air line Position the pump in use such that there is no tripping hazard Return the pump to the tray in the base frame when not in use After lifting to required working height ensure that both pawl bars are engaged in a channel notch Refer to fig 7 POST OPERATIONAL SAFETY When not in use plac...

Page 2: ...tion will require careful assessment by the user 2500kg max 3 4 Required work surface 3 4 1 Lift bearing area must be 1500mm x 2600mm minimum level and flat within 5mm without steps 3 4 2 The lift area must be suitable for the load concrete preferred DO NOT site on tar macadum 2500kg max 2500kg max Original Language Version AVR2500A Issue 1 07 11 14 Jack Sealey Limited Preferred lifting orientatio...

Page 3: ... castors Refer to section 5 8 2 and 5 8 3 4 1 3 See the Maintenance section for air line and hydraulic line circuit connections 4 Contents Site pump here Pawl disengage rail Front transit point twin wheel carriage Jacking point for castor compression spring removal Sprung loaded transit castor and spring retainer cup Support pad swivel fixed longitudinally Adjustable longitudinally Assembly shown ...

Page 4: ...quired 5 8 7 Continue to elevate observing the pivotting pawl props Notches in the base frame govern fixed height parking stations The first parking station represents an elevated height of 500mm although distances vary between notches they each represent a 100mm graduated step in elevated lift Release the pump foot pedal at the required parking station notch and allow both prop arms to engage wit...

Page 5: ...ion 5 6 7 2 2 The two cylinders are mounted adjacent to the hydraulic pump stowage tray on the main frame They are actuated by the foot pedal on the hydraulic unit See 5 8 8 MAINS AIR 3 2 Valve Pawl lift cylinders 6 troubleshooting fig 8 PROBLEM CAUSE REMEDY Lift does not elevate Mains air at 6bar to 7bar not connected Check connection and available air pressure Low oil level Add oil 5litre capaci...

Page 6: ...ntainers and dispose of the product and the fluids according to local regulations NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any c...

Reviews: