INSTRUCTIONS FOR
:
AIR OPERATED
OIL IINSTALLATION P
PUMP
STATION
CONSISTING OF
:
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
AK4555D.V2 - AK4556D.V2 - AK4558D.V2 - 1 - 05/10/06
2.1.
A complete Oil Installation Pump Station consisting of an oil delivery pump AK4555D.V2, and a retractable hose reel and dispensing
gun with digital meter available under part No. AK4556D. The Oil Installation Pump AK4555D.V2 can be purchased separately from the hose
reel as can the dispensing gun under part No. AK4558D. The system is intended to be installed in medium sized garage workshops to pump
new engine oil from a barrel or tank direct to a vehicle. Where the bulk oil storage is at a distance from the main work area the system can be
plumbed into a correctly specified pipe line. The dispensing gun with digital readout enables the operator to dispense the exact amount of oil
required. The meter also features an accumulative readout enabling a check to be made on the total amount of oil dispensed during any day /
week / month.
2. DESCRIPTION & APPLICATION
1. SAFETY INSTRUCTIONS
3. SPECIFICATION
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3:1
Maximum air pressure . . . . . . . . . . . . . . . . .8 bar (120psi)
Operating air pressure . . . . . . . . . . . . . . . . . .6 bar ( 90psi)
Max.output pressure . . . . . . . . . . . . . . . . . .18 bar (260psi)
Transient peak pressure . . . . . . . . . . . . . . . . . . . . . .38 bar
Max. free flow delivery . . . . . . . . . . . . . . . . . . .14ltr/m
Min. air pressure . . . . . . . . . . . . . . . . . . . . . . . . .3 bar
Air consumption at 6 bar . . . . . . . . . . . . . . . . . . . .9cfm
Air inlet port . . . . . . . . . . . . . . . . . . . . . . . . . .1/4” BSP
Output port . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2” BSP
Suction port . . . . . . . . . . . . . . . . . . . . . . . . . . .1” BSP
Max. sound level at 1m . . . . . . . . . . . . . . . . . .75dB(A)
AK4555D.V2 Pump (Fig.1):
(A)
Pump
(B)
2” BSP adaptor for tank or drum
mounting.
(C)
Inlet tube (flexible 1”) with filter and
non-return valve.
(D)
Air supply hose (coiled) with 1/4” BSP
fittings.
(E)
Outlet hose ( flexible 1/2”) with shut off
valve
(F).
(
G)
Air filter/regulator with 1/4” BSP fittings.
(
H)
Air lubricator with 1/4” BSP fittings.
AK4556D Hose Reel + Gun (Fig.2):
(I)
Retractable (10 mtr) hose reel with
1/2” male inlet fitting.
(J)
Inlet hose (flexible 1/2”)
(K)
Shut off valve.
(L)
Drain cock / filter. (female fittings).
(M)
Dispensing gun with digital meter
(male 1/2” inlet fitting)
AK4558D Digital Gun only (Fig.2):
(M)
Dispensing gun with digital meter
(male 1/2” inlet fitting)
4. CONTENTS
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
A
AK
K44555555D
D..V
V22
Pump Kit
A
AK
K44555566D
D..V
V22
Hose Reel + Digital meter
Digital Meter available as
AK4558D.V2
4.1
Check contents against items in fig.1 and fig.2. Remove items from carton, identify and check pieces for any damage. Contact supplier
immediately if you experience a problem.
!
Maintain the pump in good condition (use an authorised service agent).
!
Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may
be dangerous and will invalidate the warranty.
!
Keep the pump clean for the best and safest performance.
!
Wear appropriate protective clothing i.e. gloves, safety glasses, overalls.
!
Install the pump in an appropriate working area. Keep area clean and tidy, free from unrelated
materials and ensure there is adequate lighting.
!
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
!
Keep children and unauthorised persons away from the working area.
"
WARNING!
Turn off air supply and de-pressurise the output line before removing the pump,
dispensing gun or hose reel from any installation. Failure to comply with this instruction may
damage the units and will invalidate the warranty.
!
When not in use ensure the air supply is turned off.
#
DO NOT allow unauthorised persons to operate the pump.
"
WARNING!
DO NOT tamper with, or open, the pump unit. To do so will invalidate the warranty.
#
DO NOT point air line at yourself, other persons or animals.
#
DO NOT use the pump to draw off any liquids other than oils.
"
WARNING!
DO NOT allow uncontrolled discharge of fluids thus polluting the environment.
#
DO NOT use the pump for a task it is not designed to perform.
#
DO NOT operate the pump when you are tired or under the influence of alcohol, drugs or
intoxicating medication.
#
DO NOT use the pump for pumping flammable or corrosive liquids.
AK4555D.V2
