4.1.2.
Align the adjuster screw (3) so that it passes through the bracket on the main support (1) and screws into the bracket on the support
plate (2). Continue to screw the adjuster screw (3) all the way through the support plate bracket until it completely protrudes from the
other side. Fit a flat washer (10) over the end of the adjuster screw (3) and continue to turn the adjuster screw (3) until the flat washer (10)
makes contact with the inside face of the opposite bracket and the end of the adjuster screw (3) is protruding through. Place a flat washer
(10) over the protruding end of the adjuster screw (3) at the outside face of the bracket and fit the split pin (14) through the hole in the end
of the adjuster screw (3).
4.1.3.
Align the holes in the pivot brackets on the main support (1) so that the pivot pin (4) can be inserted. Secure the pivot pin (4) with the
circlips (13).
4.1.4.
Attach the chain to the chain mounting brackets (6) using M8 bolts and nuts (7) and the chain hooks (8) to the chain mounting brackets
(6) using M10 nuts (12) and spring washers (11). It is not necessary to tighten the nuts fully until loading the gearbox support.
4.1.5.
Attach the chain mounting brackets (6) to the sliding brackets (5) using four M10 x 30mm bolts (9). Use flat washers (10), spring washers
(11) on the nut (12) side only. It is not necessary to tighten the nuts fully until loading the gearbox support. The chain fixing (7) and the
chain hook (8) should be facing to the outer edges of the sliding brackets (5).
4.1.6.
Place the assembled main support (1) and support plate (2) on to a suitable transmission jack. Attach each assembled sliding bracket (5)
to the slots in the support plate (2) using a M10 x 30mm bolt (9), flat washer (10), spring washer (11) and M10 nut (12). It is not necessary
to fully tighten the nuts until loading the gearbox support.
4.1.7.
The gearbox support is now ready for use.
5. OPERATION
WARNING! DO NOT
use gearbox support if any suspect part is found, or if it is believed to have been subjected to abnormal load or
shock. Immediately remove from service and contact your authorised service agent.
WARNING!
Always read, understand and implement the safety and operating instructions supplied with the gearbox support
and those
supplied with the transmission jack it is to be used with
. (Note: Transmission jack not supplied).
5.1.
With transmission
jack fully down remove existing saddle and fit the ADT7.V2.
NOTE: The ADT7.V2 will fit directly to the ETJ500.V2.
In order to fit ADT7.V2 to the ETJ300.V2 it will be necessary to use the reduction sleeve provided (fig.1-17).
Tighten retaining bolt (16).
5.2.
REMOVING GEARBOX.
Loosen all gearbox fixing bolts leaving them finger tight.
5.2.1.
Raise the gearbox support close to the gearbox and adjust the angle of the support plate (2) using the adjusting screws (3).
5.2.2.
Position the sliding brackets (5) and the chain mount brackets to best support and locate the transmission, ensuring that all nuts and bolts
are tightened.
5.2.1.
Feed the chains (15) over the top of the gearbox and attach to the chain hooks (8) leaving as little slack in the chains as possible. Fully
tighten the chains (15) using the adjusters on the chain hooks (8).
5.2.2.
Remove all gearbox fixings. Disconnect drive shaft. Ensure that the gearbox is stable on the support. Detach gearbox and lower away
from underside of vehicle.
5.3.
REFITTING GEARBOX.
5.3.1.
Secure the repaired/new gearbox to the support plate (2) using the chains (15). Ensure that the sliding brackets (5) and the chain mount
brackets (6) are in a position to best support the transmission and all the nuts are fully tightened.
5.3.2.
Raise the gearbox into the required position underneath the vehicle and make fine adjustments to the positioning using the adjuster
screws.
5.3.3.
When the gearbox is in position and properly aligned with its fixing holes, insert all bolts finger tight before progressively
tightening them to the correct specified torque settings. (See vehicle service manual).
5.3.4.
Remove chains (15) from gearbox and lower support away from underside of vehicle.
6. MAINTENANCE
6.1.
Periodically lubricate the gearbox support pivot points and the adjuster screws (3).
6.2.
Regularly check all fixings for correct tightness.
ADT7.V2 Issue 3 (H, F) 07/09/18
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note
: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important
: No Liability is accepted for incorrect use of this product.
Warranty
: Guarantee is 12 months from purchase date, proof of which is required for any claim.
