SeaLevel R5120 User Manual Download Page 3 | Manualshive

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© Sealevel Systems, Inc.

R5120 & R5140 Manual | SL9212 10/2021

Introduction

The Relio R5100 dual-core industrial computer is designed for CPU-intensive applications in industrial

environments. Available with a fanless 2.16GHz Intel® Core™2 Duo processor and up to 4GB RAM, the R5100

offers first-class performance and reliability. The system offers a wealth of standard I/O features including dual
Gigabit Ethernet, six USB 2.0 ports, four serial ports, and VGA video. Expansion options include one PCI slot and
one PCI Express X4 slot. The R5100 includes an external power supply and US power cord that accepts 100-240V
AC input and outputs 19VDC @ 90W. A pair of removable brackets allow for versatile mounting to walls, under
counters, and on tabletops.

An optional 2.5" solid-state SATA hard drive can be integrated and preloaded with Windows XP. An internally

accessible CompactFlash™ socket can be used for running Windows Embedded or Linux operating systems.

Fanless operation is possible to 45°C. With your operating system and application running from solid-state disk
or CompactFlash, the R5100 provides the ultimate in reliability

—

no moving parts.

Relio R5100 Fanless Core

™

2 Duo Solid-State Computer

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Summary of Contents for R5120

Page 1: ...1 Sealevel Systems Inc R5120 R5140 Manual SL9212 10 2021 Relio Fanless Core 2 Duo R5100 Series User Manual R5120 2GB RAM R5140 4GB RAM ...

Page 2: ...6 HARDWARE INSTALLATION 10 TECHNICAL DESCRIPTION 18 SPECIFICATIONS 27 MOUNTING OPTIONS 28 APPENDIX A PHOENIX AWARD BIOS 29 APPENDIX B INSTALLING SYSTEM DRIVERS 59 APPENDIX C WATCH DOG TIMER 67 APPENDIX D HOW TO GET ASSISTANCE 68 APPENDIX E SERIAL INTERFACES 69 APPENDIX F COMPLIANCE NOTICES 70 WARRANTY 71 ...

Page 3: ...lot and one PCI Express X4 slot The R5100 includes an external power supply and US power cord that accepts 100 240V AC input and outputs 19VDC 90W A pair of removable brackets allow for versatile mounting to walls under counters and on tabletops An optional 2 5 solid state SATA hard drive can be integrated and preloaded with Windows XP An internally accessible CompactFlash socket can be used for r...

Page 4: ...ual Gigabit LAN Up to 4GB RAM DDR2 533 667MHz 200 Pin SODIMM Non ECC CL5 via two SODIMM slots Hardware 945GME GMCH GMA950 integrated graphics supports QXGA resolution up to 2048x1536 75Hz and 32 bit color 2 5 internal hard drive bay is perfect for optional solid state disk applications Internally accessible CompactFlash Type II memory socket System Monitoring and Management Battery backed RTC CMOS...

Page 5: ...ne PCIe X4 and one PCI card Two 10 100 1000BaseT RJ45 Realtek RTL8111B Gigabit Ethernet jacks with status LEDs Four DB9M serial ports COM1 RS 232 422 485 COM2 3 4 RS 232 Two USB 2 0 ports More on front One analog VGA DB15 connector One PS 2 mouse keyboard port Supports remote power on off via 2 pin connector On Off power switch ...

Page 6: ...pply Mounting Brackets with Enclosure Mounting Hardware PS 2 Y cable for PS 2 Mouse Keyboard Remote Power On Off Cable Advisory Conventions Warning The highest level of importance used to stress a condition where damage could result to the product or the user could suffer serious injury Important The middle level of importance used to highlight information that might not seem obvious or a situatio...

Page 7: ...s Upgrades Relio R5100 systems have two 200 pin SODIMM slots The first slot includes 2GB RAM and ordering options allow for a maximum of 4GB It is recommended to order the R5100 system with memory already integrated The following memory is recommended for field replacement or upgrades 1GB DDR2 200 Pin SODIMM Item RAM1GB 667X200 1GB DDR2 200 pin SODIMM 667MHz Non ECC CL5 module 2GB DDR2 200 Pin SOD...

Page 8: ...Module Item CF 512 CompactFlash memory module 1GB CompactFlash Module Item CF 1GB 1GB CompactFlash memory module SATA Solid State Disk SSD Drives Install your embedded operating system and application on CompactFlash memory for true solid state operation resulting in the highest reliability Integration options are available Contact your sales representative for details 16GB SATA Solid State Disk I...

Page 9: ...9 Sealevel Systems Inc R5120 R5140 Manual SL9212 10 2021 OPTIONAL ITEMS SATA Solid State Disk SSD Drives Continued 64GB SATA Solid State Disk Item SSD 64GMS 64GB 2 5 SATA SSD with MLC memory ...

Page 10: ...via two 200 Pin SODIMM slots The memory slots accept either 533MHz or 667MHz CL5 Non ECC DDR2 memory The base system R5120 includes 2GB 667 MHz RAM in the slot located on the top of the motherboard under the heat sink The system can be ordered with 4GB 667 MHz RAM R5140 installed at the factory or an additional 1GB or 2GB can be installed in the field To install memory into the second slot follow ...

Page 11: ...w detail 4 Align the memory module with the socket The socket is keyed so that memory can only be installed one way 5 Firmly insert the memory module into the socket and at a slight angle until seated 6 Push the memory module down flat parallel to the motherboard until the side latches engage the memory module 7 Replace the side cover and install the three screws 8 Plug the system into the power s...

Page 12: ...id state disk SSD or hard drive The drive tray is located in the bottom of the enclosure A SATA cable and power cable are already installed inside the system To install a 2 5 drive follow these instructions 1 Turn off the system and disconnect from power source 2 Remove the three screws from the side of the enclosure 3 Remove the side panel and locate the drive tray in the bottom of the enclosure ...

Page 13: ...nents inside the enclosure 6 Remove the four screws from the bottom of the enclosure with the other hand 7 Remove the drive tray from the enclosure 8 Install the 2 5 drive in the tray using the screws supplied with the drive by the manufacturer 9 Install the drive tray into the enclosure with the connectors on the drive facing towards the cables 10 Connect the SATA and power cables to the drive as...

Page 14: ...nto the power source and power up the system Installing Expansion Cards The R5100 offers two expansion slots that support one PCI Express X4 and one 32 bit PCI cards The cards are held securely in place by a single thumbscrew To install an expansion card into the R5100 follow these instructions 1 Turn off the system and disconnect from power source 2 Remove the three screws from the side of the en...

Page 15: ... bracket holding the PC brackets in place The bracket is keyed and may have to be rocked back and forth to remove 5 If installing multiple expansion cards install the PCI Express card first due to the tight confines of the enclosure 6 Align the expansion card with the proper slot and press the card into the slot until firmly seated 7 On the outside of the enclosure replace the bracket with thumbsc...

Page 16: ...nc R5120 R5140 Manual SL9212 10 2021 Hardware Installation Continued Installing Expansion Cards Continued 8 Replace the side cover and install the three screws 9 Plug the system into the power source and power up the system ...

Page 17: ...essible CompactFlash socket Use the following installation instructions for accessing the internal CompactFlash socket 1 Turn off the system and disconnect from power source 2 Remove the three screws from the side of the enclosure 3 Remove the side panel and locate the CompactFlash socket as shown in the image below 4 Firmly insert the CompactFlash card into the socket until seated 5 Replace the s...

Page 18: ...e board map below shows the components that are located on the top of the motherboard underneath the heat sink Motherboard Layout Bottom The board map below shows the locations of the SODIMM memory and CompactFlash sockets on the bottom of the motherboard These sockets are accessible through the side panel ...

Page 19: ...ctor CN3 IDE Connector CN4 EPIC Power Connector CN5 Ethernet Connector 2 CN6 FDD Connector CN7 Ethernet Connector 1 CN8 200 Pin DDR2 Memory Channel B CN9 External Mouse Connector CN10 USB Port 5 6 Connector CN11 USB Port 3 4 Connector CN12 Audio Connector CN13 External Keyboard Connector CN14 CRT Connector CN15 SATA Port 1 Connector CN16 LVDX LCD Interface CN19 SATA Port 2 Connector CN21 LCD Power...

Page 20: ...ght 8 screws from the top of the heat sink Remove the heat sink by lifting straight up it may seem hard to remove due to the thermal pads connecting internal heat sinks to external heat sink For the COM jumpers located at the corner of the motherboard removing the side panels and the heat sink will make access to these jumpers easier The jumpers can be found in the following locations Jumper Descr...

Page 21: ...etting Normal Mode Default 5V 12V DCD 5V RI 12V J2 J3 J4 COM1 RS 232 422 485 Configuration Use the jumpers J2 J3 and J4 to set the electrical interface for COM1 from RS 232 to RS 422 or RS 485 All three sets of jumpers must be properly configured Function J2 Jumper Setting J3 Jumper Setting J4 Jumper Setting RS 232 RS 422 RS 485 ...

Page 22: ... jumper J6 to set the Maser Slave CompactFlash interface J7 Clear CMOS Use the jumper J7 to clear the CMOS memory if incorrect settings are saved in the BIOS Setup Utility Clearing the CMOS memory will erase all custom settings and revert to factory defaults Function J7 Clear CMOS Normal Default Clear CMOS Function J6 Jumper Setting Master Default Slave ...

Page 23: ...ctFlash interface Function J8 Jumper Setting 3 3V Default 5V J1 PCI Express Backplane Jumper Use the jumper J1 to select the speed of the PCI Express backplane This jumper is located on the backplane board under the heat sink next to the slot that holds the motherboard It is labeled PCI Express Backplane Jumper in the silk screen Function J1 Jumper Setting PCI Express X1 Default PCI Express X4 ...

Page 24: ...rep to have this configured at the factory COM1 is labeled as O O with one small dot to the right The pin out for the DB9 serial port is shown in the table below PIN RS 232 RS 422 RS 485 1 DCD TX DATA 2 RX TX DATA 3 TX RX 4 DTR RX 5 GND GND GND 6 DSR 7 RTS 8 CTS 9 RI COM2 3 4 Serial Ports RS 232 COM2 3 4 support RS 232 and are available on DB9 male connectors The COM ports are labeled as a O O wit...

Page 25: ...s the Green analog output signal to the display 3 BLUE This is the Blue analog output signal to the display 4 N C Not connected 5 GND Digital Ground 6 AGND Analog Ground 7 AGND Analog Ground 8 GND Digital Ground 9 N C Not connected 10 GND Digital Ground 11 N C Not connected 12 DDC DAT Digital Display Channel Data Used for identifying the type of connected display 13 HSYNC Horizontal Sync This sign...

Page 26: ...e via the two RJ45 connectors on the rear of the enclosure PIN Signal 1 TX 2 TX 3 RX 4 5 6 RX 7 8 USB Interfaces The R5100 is equipped with six high speed USB 2 0 ports Four ports are located on the front of the enclosure and two are located on the rear The USB interfaces can be disabled in the system BIOS if required Input Power The power input is located on the rear of the enclosure below the po...

Page 27: ...em RAM 2 200 Pin DDR2 533 667MHz SODIMM slots Maximum 4GB RAM Input Power DC DC power supply supports 18 28V System RAM 2 200 Pin DDR2 533 667MHz SODIMM slots Environmental Specifications Specification Operating Storage Temperature Range 5º TO 45 º C 20 º TO 80º C Humidity Range 10 to 90 R H Non Condensing 10 to 90 R H Non Condensing Mechanical Dimensions Length 9 5 inches 24 1 cm Width1 7 4 inche...

Page 28: ...Mounting Options Table Wall Mounting The R5100 includes a pair of mounting brackets and screws for attaching to the bottom of the enclosure as shown in the image The system can be mounted flat to a tabletop underneath a counter inside an enclosure or to a wall ...

Page 29: ...her turn ON the computer and press Del immediately or press the Del and or Ctrl Alt and Esc keys simultaneously when the following message appears at the bottom of the screen during POST Power on Self Test TO ENTER SETUP PRESS DEL KEY If the message disappears before you respond and you still want to enter Setup please restart the system to try it again Turning the system power OFF and ON pressing...

Page 30: ... F2 Key Change color from total of 16 colors F2 to select the color forward Shift F2 to select the color backward F3 Key Reserved F4 Key Reserved F5 Key Only in Option Page Setup Menu restore the previous CMOS value from CMOS F6 Key Only in Option Page Setup Menu load the default CMOS value from BIOS default table F7 Key Only in Option Page Setup Menu load the Setup default F8 Key Reserved F9 Key ...

Page 31: ...ct the Setup Page you intend to configure then press Enter to accept or enter its sub menu If your computer can not boot after making and saving system changes with Setup the Award BIOS will reset your system to the CMOS default settings via its built in override feature It is strongly recommended that you should avoid changing the chipset s defaults Both Award and your system manufacturer have ca...

Page 32: ...elected from 1 to 31 Year Select the current year Time This item shows current time of your system with the format hour minute second The time is calculated based on the 24 hour military time clock For example 1 p m is 13 00 00 IDE Channel 0 1 2 3 Master IDE Channel 0 1 2 3 Slave These items identify the types of each IDE channel installed in the computer There are 45 predefined types Type 1 to Ty...

Page 33: ... mode If there is no hard disk drive installed select NONE and press Enter Drive A Selects the type of floppy drive installed in your system and the default is None None Default No floppy drive installed 360K 3 5 in 3 5 inch PC type standard drive 360Kb 1 2M 3 5 in 3 5 inch AT type high density drive 1 2MB 720K 3 5 in 3 5 inch double side drive 720Kb 1 44M 3 5 in 3 5 inch double side drive 1 44MB ...

Page 34: ...al SL9212 10 2021 Advanced BIOS Features This section allows you to configure and improve your system to set up some system features according to your preference CPU Feature Scroll to this item and press Enter to view the CPU Feature sub menu ...

Page 35: ...mperature therefore protecting the CPU and the system board from overheating to ensure a safe computing environment Thermal Management Thermal Monitor 1 On die throttling Thermal Monitor 2 Ratio and VID transition Press Esc to return to the Advanced BIOS Features page Hard Disk Boot Priority Scroll to this item and press Enter to view the sub menu to decide the disk boot priority Press Esc to retu...

Page 36: ...able with DOS and other operating systems that do not trap INT13 CPU L1 L2 Cache These two options speeds up memory access However it depends on the CPU chipset design The default setting is Enabled CPUs without built in internal cache will not provide the CPU Internal Cache item on the menu Enabled Enable cache Disabled Disable cache Quick Power On Self Test This option speeds up Power on Self Te...

Page 37: ...ng message displayed if the installed drive is 360K Boot Up NumLock Status Set the Num Lock status when the system is powered on The default value is On Security Option This item allows you to limit access to the system and Setup or just to Setup The default value is Setup System If a wrong password is entered at the prompt the system will not boot and the access to Setup will be denied Setup If a...

Page 38: ...s symmetric multi processing SMP for systems MPS Version Control For OS This item specifies the version of the Multiprocessor Specification MPS Version 1 4 has extended configuration tables to improve support for multiple PCI bus configurations and provide future expandability OS Select for DRAM 64MB This item allows you to access the memory over 64MB in OS 2 Press Esc to return to the Main Menu p...

Page 39: ...E Compliancy Mode This item allows you to set the version of the PCI Express base specifications VGA Setting PEG On chip VGA Control This setting allows you to select whether to use the on chip graphics processor or the PCI Express card When set to Auto the BIOS will check if a PCI Express graphics card is installed or not If a PCI Express graphics card is detected the board will boot up using tha...

Page 40: ...he system would configure the video memory dependent on your application Boot Display This item is to select Display Device that the screen will be shown Panel Scaling This item shows the setting of panel scaling and operates the scaling function that the panel output can fit the screen resolution connected to the output port Panel Number This item is to select panel resolution that you want Press...

Page 41: ...5140 Manual SL9212 10 2021 Integrated Peripherals This section allows you to configure your SuperIO Device IDE Function and Onboard Device On Chip IDE Device Scroll to this item and press Enter to view the sub menu On Chip IDE Device ...

Page 42: ...parately The default value is Enabled Choosing Disabled for these options will automatically remove the IDE Primary Master Slave PIO and or IDE Secondary Master Slave PIO items on the menu IDE Primary Secondary Master Slave PIO The four IDE PIO Programmed Input Output fields let you set a PIO mode 0 4 for each of the four IDE devices that the onboard IDE interface supports Modes 0 to 4 provide suc...

Page 43: ...r SATA II device support forcedly PATA IDE Mode Use this item to set the PATA IDE mode When set to Primary P1 and P3 are Secondary on the other hand when set to Secondary P0 and P2 are Primary SATA Port If the PATA IDE Mode is Primary P1 P3 is Secondary will be shown to mean SATA 2 and SATA 4 are Secondary If the PATA IDE Mode is Secondary P0 P2 is Primary will be shown to mean SATA 1 and SATA 3 a...

Page 44: ...You should disable this item if a higher level controller is added USB 2 0 Controller Enable this item if you are using the EHCI USB2 0 controller in the system USB Keyboard Support Enable this item if the system has a Universal Serial Bus USB controller and you have a USB keyboard AC 97 Audio Use this item to enable or disable the onboard AC 97 Audio function Press Esc to return to the Integrated...

Page 45: ...t Enabled if your system has a floppy disk controller FDC installed on the system board and you want to use it If you install and in FDC or the system has no floppy drive select Disabled in this field Options Enabled and Disabled Onboard Serial Port 1 2 Select an address and corresponding interrupt for the serial port Options 3F8 IRQ4 2E8 IRQ3 3E8 IRQ4 2F8 IRQ3 Disabled Auto Onboard Parallel Port ...

Page 46: ...while using the ECP mode PWRON After PWR Fail This item enables your computer to automatically restart or return to its operating status Press Esc to return to the Integrated Peripherals page Onboard Serial Port 3 This item assigns which I O address to access onboard serial port 3 Serial Port 3 Use IRQ This item selects a corresponding interrupt for the third serial port Onboard Serial Port 4 This...

Page 47: ... R5120 R5140 Manual SL9212 10 2021 Power Management Setup The Power Management Setup allows you to save energy of your system effectively It will shut down the hard disk and turn OFF video display after a period of inactivity ...

Page 48: ...Express components are permitted to wake up the system using a wakeup mechanism followed by a power management event PME Message PCI Express PME This option performs the same function as Wake Up by PCI card but is for PCIExpress cards Options Enabled and Disabled Press Esc to return to the Power Management Setup page ACPI Function This item allows you to enable disable the Advanced Configuration a...

Page 49: ... Power Management This option allows you to select the type or degree of power saving for Doze Standby and Suspend modes The table below describes each power management mode Max Saving Provides maximum power savings only available for SL CPUs The inactivity period is 1 minute in each mode User Define Allows user to set each mode Select time out periods in the PM Timers section Min Saving Provides ...

Page 50: ...r a specified length of time in this field the hard disk drive will be powered down while other devices remain active Soft Off by PWR BTTN This option only works with systems using an ATX power supply It also allows users to define which type of soft power OFF sequence the system will follow The default value is Instant Off Instant Off This option follows the conventional manner of system performa...

Page 51: ...anual SL9212 10 2021 PCI Express PM Function Continued Resume by Alarm If enable this item the system can automatically resume after a fixed time in accordance with the system s RTC real time clock Press Esc to return to the Main Menu page ...

Page 52: ...ecide whether PCI Slot or AGP to be the first primary display card Reset Configuration Data Normally you leave this item Disabled Select Enabled to reset Extended System Configuration Data ESCD when you exit Setup or if installing a new add on cause the system reconfiguration a serious conflict that the operating system cannot boot Options Enabled Disabled Resources Controlled By The Award Plug an...

Page 53: ... or ISA bus architecture The default value is PCI ISA PnP PCI VGA Palette Snoop Some non standard VGA display cards may not show colors properly This item allows you to set whether MPEG ISA VESA VGA Cards can work with PCI VGA or not When enabled a PCI VGA can work with a MPEG ISA VESA VGA card when disabled a PCI VGA cannot work with a MPEG ISA VESA Card PCI Express relative items Maximum Payload...

Page 54: ...nt System Temperature Show you the current system temperature Current CPU Temperature The current system CPU temperature will be automatically detected by the system Current FAN1 Speed Show you the current system fan1 temperature Current FAN3 Speed Show you the current system fan3 temperature Current FAN2 Speed Show you the current system fan2 temperature Vcore 3 3V 5V 12V VBAT V 5VSB Shows you th...

Page 55: ...er Voltage and AGP voltage Auto Detect PCI Clk The enabled item can automatically disable the clock source for a PCI slot without a module to reduce EMI Electro Magnetic Interference Spread Spectrum If spread spectrum is enabled EMI Electro Magnetic Interference generated by the system can be significantly reduced Press Esc to return to the Main Menu page ...

Page 56: ...21 Load Optimized Defaults This option allows you to load your system configuration with default values These default settings are optimized to enable high performance features To load CMOS SRAM with SETUP default values please enter Y If not please enter N ...

Page 57: ... may also press Esc to abort this selection and not enter a password To disable the password just press Enter when you are prompted to enter a password A message will confirm the password is getting disabled Once the password is disabled the system will boot and you can enter Setup freely PASSWORD DISABLED When a password is enabled you have to type it every time you enter the Setup It prevents an...

Page 58: ...s Type Y to quit the setup utility and save all changes into the CMOS memory Type N to bring you back to the Setup utility Exit Without Saving Select this option to exit the Setup utility without saving changes you have made in this session Type Y and it will quit the Setup utility without saving your modifications Type N to return to the Setup utility ...

Page 59: ...are driver database The auto run function of drivers will guide you to install the utilities and device drivers under a Windows system You can follow the onscreen instructions to install these devices Chipset VGA LAN Installing the Chipset Driver 1 Once you locate the chipset driver and download the file from the database click the Next button to proceed ...

Page 60: ...10 2021 2 An Intel License Agreement appears Click the Yes button to agree to the terms of the license agreement and proceed to the next step 3 Please wait while the following setup operations are performed Click the Next button if required to proceed ...

Page 61: ...ete the setup process 5 You will be asked to reboot your computer when the installation completes Please click Yes I want to restart my computer now if you do not need to install any other drivers Otherwise click No I will restart my computer later and proceed with installing the video drivers ...

Page 62: ...tabase click the Next button to proceed to the next step 2 An Intel License Agreement appears Click the Yes button to agree to the terms of the license agreement and proceed to the next step 3 The next window displays the contents of the Readme File to show you the system requirements and installation information Click the Next button to proceed ...

Page 63: ... Systems Inc R5120 R5140 Manual SL9212 10 2021 4 Please wait while the following setup operations are performed 5 When the Setup Progress displays that the installation is complete click the Next button to proceed ...

Page 64: ...1 6 You will be asked to reboot your computer Please click Yes I want to restart my computer now if you do not need to install any other drivers Otherwise click No I will restart my computer later and then click the Finish button to complete the installation ...

Page 65: ...20 R5140 Manual SL9212 10 2021 Installing the LAN Driver 1 Once you locate the driver and download the file from the database click the Next button to proceed to the next step 2 Click the Install button to start the installation ...

Page 66: ... performed 4 Click the Finish button to complete the installation 5 You will be asked to reboot your computer Please click Yes I want to restart my computer now if you do not need to install any other drivers Otherwise click No I will restart my computer later 6 The system is now ready to use in your application ...

Page 67: ...67 Sealevel Systems Inc R5120 R5140 Manual SL9212 10 2021 Appendix C Watch Dog Timer Please follow the flow chart process for setting up the WDT function ...

Page 68: ...lease refer to this to answer many common questions This section can be found at http www sealevel com faq asp Sealevel Systems maintains a web page on the Internet Our home page address is www sealevel com The latest software updates and newest manuals are available via our web site Technical support is available Monday to Friday from 8 00 a m to 5 00 p m eastern time Technical support can be rea...

Page 69: ... the difference in voltage between a single signal and a common ground connection Differential interfaces are typically more immune to noise or voltage spikes that may occur on the communication lines Differential interfaces also have greater drive capabilities that allow for longer cable lengths RS 422 is rated up to 10 Megabits per second and can have cabling 4000 feet long RS 422 also defines d...

Page 70: ...uired to correct the interference at the user s expense EMC Directive Statement Products bearing the CE Label fulfill the requirements of the EMC directive 89 336 EEC and of the low voltage directive 73 23 EEC issued by the European Commission To obey these directives the following European standards must be met EN55022 Class A Limits and methods of measurement of radio interference characteristic...

Page 71: ...m neglect abuse accidents or acts of nature are not covered under this warranty Warranty service may be obtained by delivering the Product to Sealevel and providing proof of purchase Customer agrees to ensure the Product or assume the risk of loss or damage in transit to prepay shipping charges to Sealevel and to use the original shipping container or equivalent Warranty is valid only for original...

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