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Sealer Sales

Page 40

SPW-981

Pallet Wrapper Manual

To operate film carriage in manual mode make sure auto light

is not on and press arrow keys up or down to raise or lower film

carriage.

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Summary of Contents for SPW Series

Page 1: ...e SPW Ser Model S Distribute ersion 1 0 ast Updated ealer Sales w ries Stre SPW 98 ed By 10 10 19 www sealersa etch Pall 1HP SP ales com Tel let Wrap PW 981 818 718 881 pper LP 18 E mail c contact seale ersales com ...

Page 2: ... operation of industrial equipment Our machinery is well designed and includes extremely important safety features The part you the user play through proper installation and maintenance procedures is of far greater significance than our designs Only properly trained individuals following rigidly enforced safety rules as recommended by A N S I and O S H A should be allowed to operate these machines...

Page 3: ... and basic set up 18 19 Plugging Machine In 20 Installation of film roll 21 Installation of Optional Loading Ramp 22 Leveling turntable base 23 Front control panel 24 Turning on machine 25 Set machine parameter 26 27 Set bottom count 28 Set top count 29 Set wrap height 30 Setting program memory 31 Setting height in CM or inches 31 32 How to enter different program settings 33 35 Setting special fu...

Page 4: ...op Mode 49 Turntable will not turn 50 Film Carriage will not rise 51 Film is not Stretching 52 Maintenance General Maintenance Requirements 53 Checking turntable chain tension 54 56 Replacing turntable drive chain 57 Replacing the turntable support rollers 58 59 Replacing the film carriage lift belt 60 61 Exploded view drawings with parts listings 62 69 Spare Parts List 70 Electrical Schematic 71 ...

Page 5: ...ormation on the care and use of your Sealer Sales equipment It is recommended that additional copies be ordered for use by production maintenance and supervisory personnel Although the design of this equipment incorporates safeguards to protect personnel care should be used in operating adjusting and servicing Attention is directed to the warranty which accompanies all your Sealer Sales equipment ...

Page 6: ...ranty is not transferable with any subsequent resale Defective parts under warranty must be returned to Sealer Sales freight prepaid Sealer Sales s sole obligation and purchaser s sole remedy in the event of a warranty dispute shall be at Sealer Sales s option to repair or replace the part in question Labor incurred in removing or installing the defective part is not covered by this warranty Prior...

Page 7: ...tually paid Sealer Sales reserves the right to make changes additions or improvements to our products with no obligation to make such changes in any previously shipped product covered by this warranty Sealer Sales shall not be held liable for any damages arising out of or in connection with the operation of the equipment should customer or its agent fail to maintain equipment in safe operating con...

Page 8: ...SPW 981 Pallet Wrapper Manual WARRANTY EXCEPTIONS The following parts are an exception to the general warranty list on page 9 Each part listed below shall carry a 30 day warranty unless designated otherwise SPW 981 1 Fuses ...

Page 9: ... to all electrical and or moving parts WARNING In order to prevent injury to personnel and or machinery DO NOT INCREASE SETTINGS OR RATINGS ON EITHER ELECTRICAL OR MECHANICAL OVERLOAD SAFETY DEVICES WARNING KEEP HANDS AWAY FROM MOVING CONVEYORS AND ASSEMBLIES Conveyor belts that have become worn or frayed are capable of being hazardous They should be replaced promptly WARNING NEVER OPERATE THIS OR...

Page 10: ...LECTRICAL CIRCUITRY OR THE MECHANICAL ASSEMBLIES OF THE MACHINERY WILL VOID ANY WARRANTIES ASSOCIATED WITH THIS EQUIPMENT Such modifications may introduce hazards that would not otherwise be associated with this machinery Sealer Sales will not be responsible for any consequences resulting from such unauthorized modifications WARNING The use of certain types of plastic films in sealing and or shrin...

Page 11: ...Sealer Sales Page 11 SPW 981 Pallet Wrapper Manual WARNING It is important that the machine operator turn off the Main Power Switch when he she has finished operating the unit ...

Page 12: ...s or other objects have been left lying on the machine and that the machine itself is perfectly clean 4 Read the maintenance and spare parts very carefully 5 Read all the labels and plates applied to the machine During 1 Do not wear clothing that could get tangled up in the moving parts of the machine 2 Do not put the hands or any kind of object inside the field of operation of the machine 3 Do no...

Page 13: ... necessary A concealed damage report must be made no later than ten 10 days from the date the shipment was delivered Unless you do this the carrier will not consider any claim for loss or damage The carrier s agent will then make an inspection and grant a concealed damage notation If you give the transportation company a clear receipt for the goods that have been damaged or lost in transit you do ...

Page 14: ...hat concealed damage may have occurred You must write on bill of lading that concealed damage may have occurred If you do not The Freight companies will not pay any damage claims filed due to clear signed bill of lading Remove stretch film protective wrap and remove pallet wrapper from crate Pallet Wrapper is fork lift portable and has fork channel at base of frame You may use these channels to re...

Page 15: ...ly stretch film to a pallet load This inexpensive system offers a high degree of protection for any pallet load Operation The operation of the model SPW 981 pallet wrapper comprises 4 easy steps 1 Operator places pallet load on revolving turntable by means of forklift or pallet jack if optional ramp is used 2 Operator attaches stretch film to turntable base 3 Press start cycle for automatic operat...

Page 16: ... roll 20 D Thickness of film STD 80gauge Other film thickness may be used E Weight of roll 40lbs max In order to obtain the best results while using your machine we recommend using a good quality stretch film Pallet Dimensions The model SPW 981 can generally wrap pallets with the overall dimensions listed below Maximum Length 48 1 200mm Maximum Width 48 1 200mm Maximum Height 85 2 150mm Pallet Wei...

Page 17: ...ta Machine Weight 1 000lbs 4 75kg Shipping Weight Approximate 1 400lbs 640kg Crated Dimensions 129 L x 63 W x 29 H 3 277mm x 1 600mm x 737mm Power Requirements 110volt 15amp Recommended Operating Temperatures Min 40 f Max 104 f 5 40 c Turntable Rotation Speed 10RPM ...

Page 18: ...nual Installation Set Up Use the two fork channels mounted on each side of base to remove Pallet Wrapper from crate and place on floor in desired position near electrical outlet The mast is heavy Take precaution when lifting mast Fork lift channels ...

Page 19: ... care when raising mast so you do not pinch cables when lowering mast Clear all cables before lowering mast Once mast is raised use the 10mm bolts provided and mount the mast to base Mounting hardware is provided 3 bolts at back of mast and 3 bolts in front ...

Page 20: ...e with power cord and 110volt plug Make sure to use a dedicated line Do not run any other equipment on same power line Before plugging in machine make sure main power switch is in off position Plug into regular 110volt power outlet Make sure the voltage supplied to the machine is 110 volt ...

Page 21: ...e tightly around the pallet thus saving material the film roll unwinding can be varied by turning the hand wheel which by means of the clutch below it brakes the film and stretches it more tightly Special care should be taken when using rolls of stretch film with single sided cling Make sure the roll is facing the right direction so that the cling or sticky side of the film is in contact with the ...

Page 22: ...ed holes provided in frame Ramp can be mounted from three sides Bolt holes are provided on all three sides Ramp requires on two bolts to secure ramp Ramp is very heavy use two people to lower ramp over bolts Align slots in ramp with slot in bolt Lower ramp into position Ramp should fit evenly and snug against frame ...

Page 23: ...Sealer Sales Page 23 SPW 981 Pallet Wrapper Manual Leveling Turntable Base Adjust the 4 leveling bolts on base frame so turntable base sits evenly on floor ...

Page 24: ...24 SPW 981 Pallet Wrapper Manual Front Control Panel Power indicator light LED Control Screen Up arrow key increase value Down arrow key decrease value Stop Emergency Stop Start Set Mode Automatic Mode Main power switch ...

Page 25: ...Sealer Sales Page 25 SPW 981 Pallet Wrapper Manual Turning on Machine Turn power switch to on position ...

Page 26: ...he model number will temporarily be displayed The front control LED will now display what the current machine parameters are set at Press set key once and display will show set machine parameters Mode up and down cycle Pallet height setting 84 Indicates top wrap count Indicates bottom wrap count 4 Set Key ...

Page 27: ... 27 SPW 981 Pallet Wrapper Manual Set Machine Parameters Press and select mode will appear mode indicates pallet wrapper will start at bottom of cycle raise to selected height setting then return to bottom of cycle Set ...

Page 28: ...ount Press and set bottom count will appear The number on the display tells you how many times the turntable will cycle before it starts upward To change wrap count simply press arrow key up to increase bottom wrap count or down arrow key to decrease wrap count Set ...

Page 29: ...Sealer Sales Page 29 SPW 981 Pallet Wrapper Manual Set Top Count Press top wrap count will appear To change top wrap count simply press arrow key up to increase or down to decrease top wrap count Set ...

Page 30: ...crease wrap height Display indicates what height film carriage will rise to Note If you are wrapping different height pallet loads you will need to adjust the height setting to fit the pallet load Press up or down arrow keys to increase or decrease film carriage height The film carriage travels at a fixed speed and is not adjustable Set 84 inch ...

Page 31: ... to pre set up to 10 different program settings for different pallet requirements Setting Unit of Measure or inches From main display menu press Press key display will auto key until light goes out Show set machine parameters Press arrow key to advance to From select memory 1 10 next screen select memory screen press up arrow key to 1 10 reach next screen Set ...

Page 32: ...ual From set memory parameters Allows you to set the Press up arrow key to set unit of measurements in cm or inches Measure Use the up or down keys to set unit of measure form cm to inches when finished press will take you back to the main menu Set ...

Page 33: ...rapper Manual Entering Different Program Settings Press auto until light goes out you Press key to advance to are now in manual mode next screen Press arrow key up to advance to Press arrow key up to advance to next screen next screen Set ...

Page 34: ...llet Wrapper Manual Press key to access Choose operated mode up and Machine parameters down cycle or up only down only Press when complete Use arrow key to set of bottom Use arrow key to choose of top wrap counts wrap counts Set Set ...

Page 35: ...m screen allows you to choose which program you would like the information stored in You can choose from 1 10 report this process to program other parameters for different pallet wrapping requirements Press auto key again and light will go on machine is now in automatic mode Simply press start to activate machine ...

Page 36: ...50hz power supply or 3 If the height setting on the control panel is set at a specific height say for example 48 and the film carriage will only rise 40 the machine is out of calibration and should be reset using the following instructions Press auto key until light goes Press key and hold for 2 3 Out you may now operate seconds and display will show Machine in manual mode special function calibra...

Page 37: ... SPW 981 Pallet Wrapper Manual Press the start key The film Display will show special function Carriage will rise to the top of the running until film carriage reaches Mast and stop top of mast Film carriage at top of mast ...

Page 38: ...ay will start at home Press down arrow key to return film carriage to bottom of mast This calibration feature set the time required for the film carriage to reach the top of the mast This time it will then be calibrated to the settings on the control panel for the required height setting ...

Page 39: ...ess start and machine will automatically wrap at preset parameters Operate in Manual Mode To run machine in manual mode press key until light goes out Press to run turntable in manual mode Turntable will run as Long as start key is depressed Once released the turntable will stop turning Auto Auto Start ...

Page 40: ...Sealer Sales Page 40 SPW 981 Pallet Wrapper Manual To operate film carriage in manual mode make sure auto light is not on and press arrow keys up or down to raise or lower film carriage ...

Page 41: ... Started Turn power switch to on position Place pallet load into turntable and try to center pallet load evenly on turntable base Pull several feet of film off the roll enough to attach to turntable Tighten tension knob to establish pre stretch tension in film ...

Page 42: ...nsion knob fully tightened threads will be exposed 1 to 1 5 a fully tightened knob will provide approximately 100 to 150 film pre stretch We recommend starting at 50 depending on the quality of stretch film used Attach film tale to metal tab on turntable base ...

Page 43: ...film against pallet load to attach Remove the pallet load via fork lift or pallet jack if ramp is used The cycle can be interrupted at any time by pressing the emergency push button stop switch located at the bottom of the front control panel The machine is now ready to repeat the wrap cycle as per the pre set values The number of top or bottom wrap counts or carriage height can be changed at any ...

Page 44: ...tch When tension control spring is loose the pallet wrap will apply film loosely to the load By turning the tension spring clockwise to tighten film roll the film will be stretched and applied tightly to the pallet load At maximum tension you will stretch film approximately 125 to 150 ...

Page 45: ...Manual Adjustment of Film Carriage Down Stroke Limit The down stock limit switch should be set as low as possible without hitting the machine frame This will insure the stretch film will grab pallet load and wooden pallet together to secure load ...

Page 46: ... 1 Check to make sure the machine is plugged into 110volt power Source Check for voltage present in line A Make sure main power switch is in on position B Make sure emergency stop switch is not depressed and activated Turn counter clockwise to disengage Emergency stop switch Power switch on ...

Page 47: ...Sealer Sales Page 47 SPW 981 Pallet Wrapper Manual Make sure you have put machine in mode Light will be on Make sure to press button to activate machine Auto Start ...

Page 48: ...Sealer Sales Page 48 SPW 981 Pallet Wrapper Manual Remove the 3 screws holding front control panel closed Test fuse F 1 and F 2 for continuity Replace if required ...

Page 49: ...Sealer Sales Page 49 SPW 981 Pallet Wrapper Manual Machine in Emergency Stop Mode Turn emergency stop switch counter clock wise to disengage Emergency Stop ...

Page 50: ... Page 50 SPW 981 Pallet Wrapper Manual Turntable will not turn 1 Check electrical connections 2 Check contactor and replace if necessary 3 Check connections to turntable drive motor Test motor Replace if necessary ...

Page 51: ...lm Carriage will not rise Remove turntable top plate Check micro switch make sure switch is hitting activation plate mounted to sprocket If switch is not hitting plate it will not count the resolutions Adjust switch outward until it is activated by plate ...

Page 52: ...Sealer Sales Page 52 SPW 981 Pallet Wrapper Manual Film will not stretch Tighten spring tension control Clutch disk wear occurred Replace if necessary ...

Page 53: ...it is a good habit to check regularly the condition of the main machine parts carriage belt turntable drive chain etc 2 Always replace worn out parts with original spare parts to prevent inefficiency and potential damage to machine 3 All maintenance operations should be carried out by personnel in charge of mechanical maintenance ...

Page 54: ...ntenance A Check drive chain tension replace drive chain 1 Remove the 4 screws that hold the chain guard in place 2 Remove the 6 screws holding turntable top in place and Slide top plate off base 3 Turntable chain is now fully accessible Chain guard cover ...

Page 55: ...Sealer Sales Page 55 SPW 981 Pallet Wrapper Manual Loosen bolts and remove turntable drive motor cover Loosen motor adjustment plate bolts Drive motor cover ...

Page 56: ...Sealer Sales Page 56 SPW 981 Pallet Wrapper Manual 6 Tighten chain tension adjustment bolts 7 Adjust chain tension so chain just touches nylon support ...

Page 57: ...age 57 SPW 981 Pallet Wrapper Manual Replace Drive Chain 1 To remove chain first follow steps 1 4 in previous section to loosen motor mounting bolts 2 Loosen adjustment bolts completely and slide chain from sprocket ...

Page 58: ...W 981 Pallet Wrapper Manual Replace Turntable Support Rollers Remove the 6 turntable screws holding the top in place These are 14 sets of rollers replace as needed Place screw driver under roller and gently pry roller upward ...

Page 59: ...Sealer Sales Page 59 SPW 981 Pallet Wrapper Manual Remove complete roller assembly and replace ...

Page 60: ...60 SPW 981 Pallet Wrapper Manual Replace Film Carriage Belt Remove 6 bolts holding roll shaft This will allow access to lower belt attachment Remove clip pins holding shaft in place then remove belt Remove top belt cover ...

Page 61: ...apper Manual To unwind belt at top place block under film carriage to lift up so it does not touch bottom switch In manual mode activate film carriage down This should unwind belt enough to access the screws holding the upper belt in place ...

Page 62: ...Sealer Sales Page 62 SPW 981 Pallet Wrapper Manual ...

Page 63: ...Sealer Sales Page 63 SPW 981 Pallet Wrapper Manual ...

Page 64: ...6 1 Wire pipe small 15 B10057 1 Control box base 16 S15 0601 4 Plain washer M6 17 S16 0600 4 Spring washer M6 18 S12 0605 4 Hexagon nut M6 19 E33400 2 Fuse box 20 E11000 1 Magnet contactor 21 E11100 2 Magnet contactor 22 E15000 2 Overload contactor 23 E30800 13 Terminal block 24 E24500 1 Power switch 25 E26500 1 Pilot lamp 26 E23100 1 Emergency stop switch 27 E05100 1 Control board 110V 28 E05200 ...

Page 65: ...Sealer Sales Page 65 SPW 981 Pallet Wrapper Manual ...

Page 66: ...0622 1 Round end key 6x6x22 14 S21 060690 1 Round end key 6x6x90 15 B10009 1 Top cover 16 S08 0610 6 Truss head machine screw M6x10 17 B10010 1 Motor cover 18 B10011 1 Motor base 19 B10012 1 Knurled knob 20 B10013 1 Spring 21 B10014 1 Spacer 22 S23 3200 1 Internal circlip S32 23 S56006 1 Ball bearing 6006zz 24 B10015 1 Shaft 25 B10016 1 Upper core holder 26 B10017 1 Core shaft 27 B10018 1 Lower co...

Page 67: ...01 30 Plastic wheel 38 B10035 8 Spacer 39 S16 0600 6 Spring washer M6 40 B10036 2 Film carriage side cover 41 S02 0612 6 Hex socket bolt M6x12 42 S01 0670 4 Hexagon bolt M6x70 43 S12 0605 12 Hexagon nut M6 44 B10071 1 Shaft 45 S56900 2 Ball bearing 6900 46 B10072 1 Roller 47 E28500 1 Limiter switch 48 B10074 1 Spring ...

Page 68: ...Sealer Sales Page 68 SPW 981 Pallet Wrapper Manual ...

Page 69: ...B10043 28 Support roller 10 B10044 14 Collar long 11 S02 0612 2 Hex socket bolt M6x12 12 B10045 1 Plastic board 13 S01 1030 2 Hexagon bolt M10x30 14 S12 1008 2 Hexagon nut M10 15 B10046 1 Chain 3 4 16 S09 0810 2 Hex socket set screw M8x10 17 B10047 1 Sprocket 18 S04 0820 4 Flat socket head screw M8x20 19 S15 0802 4 Plain washer M8 20 S16 0800 4 Spring washer M8 21 S01 0820 4 Hexagon bolt M8x20 22 ...

Page 70: ...arts List Item Part Description Qty Sug Retail 1710 28 Chain Lube 1 39 95 33 E29000 Limit Switch 1 38 50 35 E41100 Fuse 8A 2 5 00 9 B10043 Turntable support rollers 2 76 00 20 B100113 Spring 1 18 00 47 E28500 Limiter switch turntable 1 38 50 Total Cost 215 95 ...

Page 71: ...Sealer Sales Page 71 SPW 981 Pallet Wrapper Manual ...

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