SEAGUARD Digital Corrosion Tester PRO User Manual Download Page 4

1. Introduction

This manual gives instructions for operating the Seaguard Digital 

Corrosion  Tester  to  test  boats  and  other  marine  structures  in 

seawater.  The  professional  model  is  designed  to  be  used  by 

marina operators, shipyard workers and service technicians with 

silver / silver chloride reference cell (SSC). 

Measuring corrosion

Vessels in seawater produce galvanic reactions just like an electric 

battery does. Electrical current will flow through the hull when the 

hull contains different metals. This happens even in wooden hulls 

with motors attached. The most active metal discharges electrical 

current to the other metal, cycling the current back through the 

seawater. The most active metal becomes corroded. 

If  a  metal  part  is  greater  than  0.2  volts  negative  to  its  natural 

potential, it will not corrode. If the part is positive to its natural 

potential then we know that it is connected to a different type of 

metal and it will cause corrosion.

One of the most effective protection methods is to add sacrificial 

electrodes  called  anodes  to  make  the  hull  become  a  cathode, 

where the current flows from one to the other. 

To  measure  the  actual  corrosion  process  we  measure  the 

electrical potential of the hull. If the voltage reading is too high, it 

means the hull is not protected. If the voltage is too low, we say it 

is “over-protected.” Over-protection will cause the hull coating to 

lose its bond to the hull and peel off (“disbondment”). So checking 

the electrical potential is very important. 

The  Seaguard  Digital  Corrosion  Tester  is  a  high-impedance 

voltage meter with a reference cell. The tester is specially designed 

to check the electrical potential of the hull at different locations on 

the hull while the boat is in seawater. Each reading is color coded 

to indicate whether the boat is protected (PASS, green), under-

protected (FAIL, red), or overprotected (OVER, yellow). 

The following parts are included:

• Corrosion tester handheld device

• Ag/AgCl reference cell (SSC) with 20 feet long cable (Pro Model)

• Test probe with alligator clip and 6 feet long cable

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Summary of Contents for Digital Corrosion Tester PRO

Page 1: ...USER MANUAL DIGITAL CORROSION TESTER PROFESSIONAL MODEL ...

Page 2: ... the furnishing performance or use of this document The information contained in this manual is subject to change without notice This product complies with EU directives Danger Please do not use or store this product near explosive materials strong magnetic fields or a combustible gas environment otherwise it may cause a fire or explosion To avoid being shocked do not use this product when the tes...

Page 3: ...Using the Selection Window 6 2 3 4 Choosing the boat material 6 2 3 5 Change the potential limit 6 2 3 6 Taking measurements 7 2 3 7 Reviewing saved data 7 2 3 8 Clearing all the saved data 8 2 3 9 Resetting to factory settings 8 3 HowtoConnectandMeasure 8 3 1General 8 3 2 Sterndrive 9 3 3 Inboard 9 3 4Outboard 9 3 5Others 9 4 Maintenance 9 5 Troubleshooting 10 6 Specifications 10 7 For more infor...

Page 4: ...d it will cause corrosion One of the most effective protection methods is to add sacrificial electrodes called anodes to make the hull become a cathode where the current flows from one to the other To measure the actual corrosion process we measure the electrical potential of the hull If the voltage reading is too high it means the hull is not protected If the voltage is too low we say it is over ...

Page 5: ...Port for reference cell 6 Port for alligator clip 7 Alligator clip 8 Ag AgCl reference cell 9 Selected material indicator 10 Number of stored reading 11 Type of reference cell 12 Power indicator 13 Upper limit 14 Corrosion protection value 15 Lower limit 16 Right function indicator 17 MENU Save Back Update Upd indicator 18 Left function indicator 11 12 13 14 15 16 17 18 9 10 1 2 3 4 Figure 1 Pro M...

Page 6: ...perform all functions of the tester Using the selection buttons 1 Power button 2 Move up or increase number 3 Right soft key on the display 4 Go to the Selection Screen or middle soft key on the display 5 Left soft key on the display 6 Move down or decrease number To make selections press the buttons on the tester Figure 3 The words displayed along the bottom of each screen are soft keys that repr...

Page 7: ... Safe Protected Over protection Steel alloys 0 800V 0 800V to 1 050V 1 050V Aluminum alloys 0 900V 0 900V to 1 100V 1 100V Copper alloys 0 500V 0 500V to 0 700V 0 700V Others 0 500V 0 500V to 0 700V 0 700V The symbol means less than the given limit in the negative direction The symbol means greater than the given limit in the positive direction The default setting is steel 2 3 6 Taking measurement...

Page 8: ...re 8 Update Saved Data 3 How to Connect and Measure WARNING Do not put the reference cell or test probe into water that is contaminated with oil diesel gas or pollutants This can cause contamination of the reference cell and erroneous readings 3 1 General Lower the reference cell into the water so that it is at least a foot below the water surface near to the boat If there is wave action lower the...

Page 9: ...E 3 4 Outboard 3 5 Others Any other structure that is steel aluminum or copper which is in water can be measured CLIP TO BOLT ON OUTDRIVE CLIP TO GROUND STRAP OR TO COPPER WIRE CONNECTING ITEMS SHOWN 3 2 Sterndrive 3 3 Inboard 9 ...

Page 10: ...eference cell Replace it if there is any damage Clean the surface of Zinc reference cell using fine sand paper Any damage Contact Seaguard International for replacement 6 Specifications Measurement range 2 500 to 2 500 volts Measurement accuracy 0 5 AD resolution 16 bits Input impedance 108 Ω Display TFT LCD 1 8 320x220 Power 3 AAA Batteries Auto shutdown No button action for 2 5 minutes Manual sh...

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