Sea Tel Cobham 4009-91 MK3 Installation Manual Download Page 1

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Sea Tel, Inc.
4030 Nelson Avenue

Concord, CA 94520
Tel: (925) 798-7979
Fax: (925) 798-7986
Web:

http://www.cobham.com/seatel

Sea Tel Europe
Unit 1, Orion Industrial Centre

Wide Lane, Swaythling
Southampton, UK S0 18 2HJ
Tel: 44 (0)23 80 671155
Fax: 44 (0)23 80 671166

Web:

http://www.cobham.com/seatel

Sea Tel Inc is also doing business as Cobham Antenna Systems

February 15, 2013

Document. No. 138683 Revision A

INSTALLATION MANUAL

FOR SEA TEL 4009-91MK3 KU-BAND

BROADBAND-AT-SEA VSAT ANTENNA SYSTEM

Summary of Contents for Cobham 4009-91 MK3

Page 1: ...ion Industrial Centre Wide Lane Swaythling Southampton UK S0 18 2HJ Tel 44 0 23 80 671155 Fax 44 0 23 80 671166 Web http www cobham com seatel Sea Tel Inc is also doing business as Cobham Antenna Systems February 15 2013 Document No 138683 Revision A INSTALLATION MANUAL FOR SEA TEL 4009 91MK3 KU BAND BROADBAND AT SEA VSAT ANTENNA SYSTEM ...

Page 2: ...off axis EIRP spectral density envelope set forth in FCC 47 C F R 25 222 a 1 i when the input power density limitations listed in our FCC Declaration are met These antenna systems also contain FCC compliant supervisory software to continuously monitor the pedestal pointing accuracy and use it to control the Transmit Mute function of the satellite modem to satisfy the provisions of FCC 47 C F R 25 ...

Page 3: ......

Page 4: ... limited to 21 6 dBW 4kHz 0 9 Meter Ku Band Model 3612 is limited to 20 3 dBW 4kHz 1 0 Meter Ku Band Models 4003 4006 4009 4010 are limited to 16 3 dBW 4kHz 1 0 Meter Ku Band Model 4012 is limited to 16 6 dBW 4kHz 1 2 Meter Ku Band Models 4996 5009 5010 5012 are limited to 14 0 dBW 4kHz 1 5 Meter Ku Band Models 6006 6009 6012 are limited to 14 0 dBW 4kHz 2 4 Meter Ku Band Models 9797 and 9711QOR a...

Page 5: ...2 7 BELOW DECKS EQUIPMENT LOCATION 2 5 2 8 CABLES 2 5 2 8 1 ADE BDE Coaxial Cables 2 6 2 8 2 Antenna Power Cable 2 6 2 8 3 Air Conditioner Power Cable 2 6 2 8 4 ACU Power Cable Outlet 2 6 2 8 5 Gyro Compass Cable 2 6 2 9 GROUNDING 2 7 3 INSTALLATION 3 1 3 1 UNPACKING AND INSPECTION 3 1 3 2 ASSEMBLY NOTES AND WARNINGS 3 1 3 3 INSTALLING THE ADE 3 2 3 3 1 Prepare the 50 60 66 or 76 Radome Assembly 3...

Page 6: ...TE SIGNAL IS FOUND BUT NETWORK LOCK IS NOT ACHIEVED 10 3 10 4 TO TARGET A DIFFERENT SATELLITE 10 4 11 OPTIMIZING CROSS POL ISOLATION 11 1 11 1 OPTIMIZING CROSS POL ISOLATION 11 1 12 CODAN MINI BUC ETHERNET M C INSTALL OPERATION 12 1 12 1 CABLE INSTALLATION 12 1 12 2 SETTING UP THE IP ADDRESS AND SUBNET MASK IN THE COMPUTER 12 1 12 3 COMMUNICATING WITH THE CODAN MINI BUC USING CODAN GUI 12 1 12 4 I...

Page 7: ... 10 13 2 5 SW1 Local Band Select Output 13 10 13 2 6 SW2 Blockage TX Mute Output 13 10 13 2 7 NMEA Interface 13 10 13 2 8 ICU Pedestal Power Supply 13 11 13 2 9 BUC Power Supply 13 11 13 3 BDE ENVIRONMENTAL CONDITIONS 13 11 13 4 SYSTEM WEIGHT ADE 13 11 13 5 POWER REQUIREMENTS 13 11 13 6 REGULATORY COMPLIANCE 13 11 13 7 CABLES 13 12 13 7 1 Antenna L Band IF Coax Cables Customer Furnished 13 12 14 D...

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Page 9: ...ystem Your Series 12 Ku Band TXRX system consists of two major groups of equipment an above decks group and a below decks group Each group is comprised of but is not limited to the items listed below All equipment comprising the Above Decks is incorporated inside the radome assembly and is integrated into a single operational entity For inputs this system requires only an unobstructed line of sigh...

Page 10: ...a A AND MXP B to be able to control Antenna B and ONLY Antenna B You will program the blockage zone s for each of the two antennas refer to Setup Blockage Zones The blockage output from each MXP is fed to the arbitrator The blockage output is a transistor short to ground when the antenna is within a programmed blockage zone and is an open when not blocked When one antenna is blocked its blockage o...

Page 11: ...t a modem and the MXP to perform synchronized automatic beam switching when using an iDirect Network It is Overview NOT 1 5 2 a status logging system or a diagnostic system In addition OpenAMIPTM is intended for a typical installation whereby a specific satellite modem and Antenna system are properly configured to work together The protocol does not make specific provisions for auto discovery or p...

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Page 13: ...way from any GPS receiver antennae Another consideration for any satellite antenna mounting is multi path signals reflection of the satellite signal off of nearby surfaces arriving out of phase with the direct signal from the satellite to the antenna This is particularly a problem for the onboard GPS and or the GPS based Satellite Compass The Above Decks Equipment ADE and the Below Decks Equipment...

Page 14: ... to allow access into the radome via the hatch Ladder rungs must be provided on all mounting stanchions greater than 3 4 feet tall to allow footing for personnel safety when entering the hatch of the radome The recommended cable passage in the 50 60 and 66 inch radomes is through the bottom center of the radome base down through the ADE support pedestal through the deck and into the interior of th...

Page 15: ... maintain stabilization and may even be physically damaged by the g force 2 5 Mast Configurations Sea Tel recommends the ADE be mounted on the ship in a location which has both a clear line of sight to the target satellites in all potential azimuth elevation ranges and sufficient support against vibration excitement If possible mounting the ADE pedestal directly to ship deckhouse structures or oth...

Page 16: ...ook more unique and less utilitarian they raked the masts aft to make the vessel appear capable of speed This drawing shows a raked mast again with the preferred ADE mounting above the radar and alternate with the ADE below the radar Raked Masts Raked masts pose special problems in both evaluating the mast for stiffness and mounting of antennae As can be seen in the drawing all antennae must be mo...

Page 17: ...to the installation Installations greater than 3 meters above the deck or where the access starts at a deck less than 1 meter in width without cages around the access ladder shall be provided with means to latch a safety harness to a fixed horizontal bar or ring The access hatch for the ADE shall be oriented aft or inboard when practical In any case the orientation of the ADE access hatch shall co...

Page 18: ...0092 350 and 351 in so far as practicable Power cable may be routed through the same conduit as the signal cable from the junction box to the base of the ADE Power cables shall pass through separate radome penetrations from the signal cable The power cable shall be continuous from the UPS or closest circuit breaker to the ADE connections within the radome The power circuits shall be arranged so th...

Page 19: ... point should be done to prevent loss of ground due to rust and or corrosion Grounding by exposing bare metal under all mounting bolts of the under side of the radome base prior to final tightening does NOT provide adequate grounding of the ADE Grounding should be ensured throughout the entire mounting to the hull While it is presumed the deckhouse is permanently bonded and grounded to the hull in...

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Page 21: ...on 222 Low strength for small fasteners 242 Medium strength 638 High strength for Motor Shafts Sprockets 2760 Permanent strength for up to 1 diameter fasteners 290 Wicking High strength for fasteners which are already assembled WARNING Assure that all nut bolt assemblies are tightened according to the tightening torque values listed below SAE Bolt Size Inch Pounds Metric Bolt Size Kg cm 1 4 20 75 ...

Page 22: ...he hatch of the radome Cable Passage The radome base is designed with a bottom center cable passage and Roxtec Multidiameter blocks for cable strain relief The recommended cable passage in the 50 60 61 and 66 inch radomes is through the bottom center of the radome base down through the ADE mounting stanchion through the deck and into the interior of the ship Bottom center cable passage is recommen...

Page 23: ...antenna assembly off the shipping pallet by means of a suitably sized crane or derrick to allow access to bottom of radome assembly 3 Open the hatch by pressing the round release button in the center of the black latches and gently push the hatch up into the radome Place the hatch door gel coat surface up inside the radome on the far side of the antenna pedestal 4 Inspect the pedestal assembly and...

Page 24: ...e in the bottom center of the radome base and through the cable channel under the lower base plate of antenna NOTE Suitable strain relief should be provided below the mounting surface to prevent the cables from being kinked where the cables exit the bottom of the radome 11 Allow enough service loop to terminate these cables to the circuit breaker assembly and connector bracket respectively see cab...

Page 25: ...h the cable mounting frame HINT Again It may be easier to connect or tie wrap the coaxes and power cable temporarily 18 Re install the cable mounting frame onto cable passage channel using the four screws and flat washers that were removed in step 7 above 19 Peel layers out of the upper and lower Roxtec Multidiameter blocks to provide an opening in the block that is just smaller than the outer dia...

Page 26: ...l The antenna pedestal must be grounded to the hull of the ship A grounding point is provided on the upper base plate to ground the pedestal A ground strap with a short ground wire is provided to ground the pedestal to the mounting platform that it will be bolted to this is usually on or near the mounting surface If a longer ground connection is required to reach a common metal connection to the h...

Page 27: ...urnished ground point on the upper base plate 4 Route the ground strap cable through one of the Roxtec Multidiameter blocks with the other power and coax cables 5 Connect the other end of the grounding strap cable to a burnished ground point on or near the mounting surface Bi metal coupling plate may be required to get good electrical coupling to the hull of the ship Protective coating should be a...

Page 28: ...ving the EL Shipping Stow Restraint 1 The EL Shipping Stow restraint is formed by a Stow pin bolt mounted through a bracket and is engaged into a hole slot in the elevation driven sprocket when the dish is at zenith 90 degrees elevation 2 In the stowed position the hardware from left to right is Stow pin bolt head washer bracket washer hex nut hex nut so that the pin section of the Stow pin bolt i...

Page 29: ... nuts and washer from the stow pin bolt 4 Remove the stow pin bolt from the bracket 5 Remove the washer from the stow pin bolt and thread one of the 2 hex nuts onto the bolt and tighten 6 Put one of the washers onto the stow pin bolt and insert it into the bracket toward the elevation driven sprocket 7 Put the other washer and then the other hex nut onto the bolt ...

Page 30: ...traint is formed by a red locking bar with adjustable bumpers at each end of the bar This mechanism is placed under the cross level beam to lock it in place Cross Level Beam CL Shipping Stow bar Adjustable CL Locking Bumpers only one end shown 2 To un restrain the cross level axis of the antenna use a 7 16 open end wrench to loosen the nut on the top side of the locking bar either end of the bar 3...

Page 31: ...ized dealer to install or service the your Sea Tel System components Unauthorized installation or service can be dangerous and may invalidate the warranty 3 7 Connecting the Below Decks Equipment Connect this equipment as shown in the System Block Diagram Install the equipment in a standard 19 inch equipment rack or other suitable location Optional slide rails are available 3 7 1 Connect the AC Po...

Page 32: ...3 9 J10C Modem RJ 45 Serial M C connection to Satellite Modem Console Port 3 7 3 10 J10D OBM RJ 45 Serial M C connection to Out of Band Management equipment if used 3 7 3 11 J11 Gyro Gyro SBS or Synchro connections 3 7 3 12 J13 NMEA 0183 NMEA 0183 I O connections 3 7 3 13 J12 Aux 232 Auxiliary wired RS 232 connection 3 7 3 14 J14 Aux 232 Not connected Future development 3 7 3 15 J15 NMEA 2000 NMEA...

Page 33: ...m might use as the ship travels even if there is only one If your system will be using iDirect OpenAMIP you will not need to create satellite configurations Acquire the desired satellite Optimize targeting Auto or manual trim Arrange for commissioning cross pol isolation testing with the NOC Conduct cross pol isolation testing with the NOC Conduct other commissioning testing with the NOC ie P1dB c...

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Page 35: ...ter so that it will display the MXP screens Follow these instructions to accomplish that 1 Connect a LAN cable to the back of your computer If you are connecting into a LAN instead of a single computer you will need to provide a connection from your LAN router hub switch to the MXP 2 Connect the other end of the LAN cable to the back of the MXP 3 Power on the MXP ...

Page 36: ...sktop click the Control Panel button NOTE The following displayed screen captures are form Window 7 OS Your screens may differ refer to your PC manual for changing network adapter settings 5 Click on View network status and tasks 6 Click Change adapter settings 7 Click on Local Area Connection ...

Page 37: ...Configuring a Computer for the MXP 4009 91MK3 Installation Manual 4 3 8 Click on Properties 9 Double Click on Internet Protocol Version 4 IPv4 10 Click on Use the following IP address ...

Page 38: ...IP address of your computer NOTE You could use 101 102 103 etc as long as it is not the same as the address of the MXP which is 10 1 1 100 default 12 On the second line enter Subnet Mask of 255 255 255 0 13 Then click the OK button 14 Back at the Local Area Connection Properties screen click the OK button 15 Click the Close button ...

Page 39: ...on Manual 4 5 16 Close the Control Panel 17 Open your browser and enter the URL 10 1 1 100 18 At the log in screen enter the user name Dealer SysAdmin or User Contact Sea Tel Service for the password 19 After you log in you will see the System Status screen ...

Page 40: ...4009 91MK3 Installation Manual Configuring a Computer for the MXP 4 6 This Page Intentionally Left Blank ...

Page 41: ... TYPE parameter selects the type of gyro compass interface signal the appropriate hardware connections and the ratio of the expected input signal for ship turning compensation Default GYRO TYPE parameter for all systems is Step By Step so that the ICU will properly follow for Step By Step or NMEA gyro signals If the Ships Gyro Compass output is Synchro or there is NO Gyro Compass the GYRO TYPE par...

Page 42: ...stationary rig which is anchored to the ocean floor set the GYRO TYPE parameter to No Gyro or to Fixed Fixed mode is used when you do not have a gyro compass but the ship vessel rig is stationary at a fixed heading that you can manually enter for satellite targeting This allows you to use a standard small search pattern and acquire the satellite relatively quickly No gyro mode is used when you do ...

Page 43: ...pass 4009 91MK3 Installation Manual 5 3 3 Turn on SAT REF Mode It must be turned on This combination of settings will cause No Gyro Search pattern to be use to find the desired satellite refer to the setup Searching chapter ...

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Page 45: ...time services will be provided on 6 Determining the IF Tracking Frequency MHz The IF Tracking frequency parameter is a value entered into the MXP MHZ Sub Menu The value itself may be provided by your air time provider and the MHz value will be entered directly in this sub menu Or the RF downlink frequency of a specific carrier on the desired satellite can be obtained from a satellite website and c...

Page 46: ...Enter the known skew for this satellite in degrees leave at zero if this satellite is not skewed 10 Select the desired type of search pattern to use for this satellite 11 Select desired TX Polarity from the drop down menu 12 Select desired Band from its drop down menu ...

Page 47: ...sure that reflector is set to Primary 14 Select Cross Pol LNB XPol or Co Pol LNB CoPol as is appropriate for this satellite 15 Click the Save button to save this satellite 16 Repeat as necessary for all of the satellites that the system may need to use as the ship travels ...

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Page 49: ...line when targeting a satellite it will fall short of the desired satellite by exactly the same number of degrees that it fell short of the bow line You must calibrate Home Flag using either of the methods below If the antenna is pointing to the RIGHT of the bow line If the antenna continues to drive past the bow line when targeting a satellite it will overshoot the desired satellite by exactly th...

Page 50: ...een After I re initialize the relative position of the antenna is now calibrated 7 1 2 In this example I observe that the Home position is past the bow line You Observe Home Pointing is RIGHT of the Bow line I estimate that it is about 90 degrees I target my desired satellite and record the Calculated Azimuth to be 180 0 I drive DOWN I estimated that I will need to go DOWN about 89 degrees and fin...

Page 51: ... Home Flag If it is within 5 degrees you could enter it in AZ TRIM however the amount of this error will cause you blockage zone s to be off by this amount direction of error Entering a large value as Home Flag 1 Access the System Configuration screen 2 Enter new Home Flag value positive or negative value 3 Click SAVE ...

Page 52: ...unt of offset is greater than 5 degrees enter it as Home Flag If it is within 5 degrees you should enter it in AZ TRIM Entering a small value as AZ TRIM 1 Access the Reflector Configuration screen 2 Use Auto Trim or enter the small amount of AZ Trim value 3 Click SAVE ...

Page 53: ...creen 2 Enter a name for this particular blockage zone to help you identify it ie Mast or Stack 3 Enter the counter clockwise relative azimuth point of the blockage zone in the REL Start field and the clockwise point of the blockage zone in the REL End field 4 Likewise for Elevation enter the elevation angle below which the antenna will be blocked in the EL field 5 Repeat for other blockage zones ...

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Page 55: ...a must be actively tracking a satellite AGC above threshold AND The antenna must have positive SAT ID RX lock received from the Satellite Modem AND The elevation angle of the antenna must be LESS than 75 degrees AND The antenna must NOT be set for Inclined Orbit Search After locating the satellite with Tracking ON wait at least 30 seconds before performing the AUTO TRIM feature this will allow suf...

Page 56: ...Setup Calibrating Targeting 9 2 3 To activate the Auto Trim function go to the Reflector Configuration screen 4 Click on the Auto Trim button 5 When Auto Trim completes and enters the trim values for Azimuth and Elevation Click SAVE ...

Page 57: ... 83 degrees the actual calculated position that the satellite should be at After azimuth and polarization also finish driving the elevation will drive to the actual elevation of the satellite 5 As soon as the elevation drives up or down 8 degrees click the Track OFF button and record the Azimuth and Elevation positions displayed in the banner these are the Calculated positions 6 Click Track ON but...

Page 58: ...ocated EXAMPLE The antenna initially targets to an Elevation position of 38 0 degrees and an Azimuth position of 180 2 Shortly after that the Elevation drives to 30 0 degrees and Azimuth stays at 180 2 Calculated you find that Peak Elevation while ON your desired satellite is 31 5 degrees and Peak Azimuth is 178 0 You would enter an EL TRIM value of 1 5 degrees and an AZ TRIM of 2 2 degrees After ...

Page 59: ...the antenna will continue to track the satellite 3 Satellite Name if entered Tracking indicator Modem Lock indicator and signal level number value and bar graph will be displayed in the header of the MXP GUI pages Upon completion of the above the system will continue to operate automatically indefinitely until AC power to the system is interrupted OR The satellite signal is blocked OR The ship sai...

Page 60: ...Heading in the banner displayed values If they are correct skip to step 12 8 If the Latitude Longitude values are not correct access the Communication Interfaces screen and enter the ships Latitude Longitude position in the fields provided 9 If the Heading value is not correct enter the correct value in the lower right field of the Communication Interfaces screen If the system is set for NMEA or 1...

Page 61: ... ON and automatically peak the antenna position for highest receive signal level from the satellite which has been acquired The system will wait for the modem to achieve lock If the modem does not get lock the antenna will resume its search pattern 3 If the system does not acquire the correct satellite within the prescribed search pattern the antenna will retarget and the cycle will repeat Search ...

Page 62: ...Save 11 Check for blockage this is the MOST common cause of not being able to acquire the desired satellite 12 Verify that the correct satellite is selected 13 Check for polarization drive failure 14 Check for improper polarization alignment position 15 Check cable connections to assure that a cable has not been disconnected 16 Verify that the modem option file is correct 17 Check the modem for fa...

Page 63: ...MK3 Installation Manual 10 5 2 When you make that selection you will see the temporary message Acquiring Satellite Signal Please Wait 3 Shortly after that you will see the temporary message Satellite Signal Found Modem Lock LOCKED ...

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Page 65: ...d here If this satellite is not skewed this field will be 0 0 3 While talking to the technician at the NOC make adjustments to the Skew value to adjust polarity of the feed under his her direction minus values are accepted type a minus sign before the number value It is best to adjust in one degree increments to get close to best isolation and then half degree steps and then tenths as needed Click...

Page 66: ... 91MK3 Installation Manual Optimizing Cross Pol Isolation 11 2 8 Double check with the NOC to assure that cross pol is still optimized 9 Conduct any other testing as directed by the NOC ie P1dB compression ...

Page 67: ...the computer the MXP and the BUC that will be compatible with your existing LAN To set up an IP address and subnet mask in a single dedicated Windows XP computer 4 Click Start 5 Select Settings Control Panel Network Connections 6 Double click on the network that you want to use from the list of available networks under LAN or High Speed Internet 7 In the Local Area Connection Status window click o...

Page 68: ...net Mask as is appropriate Defaults are Mini BUC Default IP Address 192 168 0 12 Subnet Mask 255 255 255 0 18 View Change other settings as needed 19 Select BUC Status Page to view status 20 Main Settings Page 21 View change settings as needed 22 To return to Codan default settings click Default 23 Select the Faults Page to view clear fault s 24 Clear faults by clicking Clear 25 Reboot the Mini BU...

Page 69: ...3 At the Login prompt type netuser codan then press Enter 4 Type hlp then press Enter or refer to the Codan Manual for a complete list of commands A list of help categories is displayed You can use these commands to drill down for further help for the Set Output and View commands for the Mini BUC For example type hsc then press Enter to see the help for the Set commands 5 If you want to exit the T...

Page 70: ...4009 91MK3 Installation Manual Codan Mini BUC Ethernet M C Install Operation 12 4 This Page Intentionally Left Blank ...

Page 71: ...GHz Ku Band Antenna Gain TX Gain 40 6 dBi at 14 25 GHz Typical RX Gain 39 8 dBi at 12 5 GHz Typical Antenna Efficiency 65 Percent typical minimum Antenna G T 30 elevation clear sky 17 9 dB K at 12 5 GHz In the Radome typical 13 2 TX Radio Package 91 systems SSPB Block Up Converter Codan 4908 8 or 16 Watt Mini BUC IF Input Frequency 950 1700 MHz L O Frequency 12 80 GHz RF Output Frequency 13 75 14 ...

Page 72: ... 10 95 11 70 GHz Local Oscillator Frequency 10 00 GHz Output IF Frequency 950 to 1700 MHz Band 2 Voltage Tone Required 13 VDC 22 KHz Tone Input RF Frequency 11 70 12 25 GHz Local Oscillator Frequency 10 75 GHz Output IF Frequency 950 to 1500 MHz Band 3 Voltage Required 18 VDC Input RF Frequency 12 25 12 75 GHz Local Oscillator Frequency 11 30 GHz Output IF Frequency 950 to 1450 MHz Band 4 Voltage ...

Page 73: ...15S Rotary Joint SMA L Band SMA Connector L Band Input RF M C DE 9S Feed DB 25S Service DE 9S Coax Switch LNB A N LNB B N Controls Configurable from GUI M C Interface Serial or Ethernet Status LEDs ICU Status Diagnostic Status of the ICU 13 7 Motor Driver Enclosure MDE Connectors Drive DA 15P Home DE 9S Az DA 15S EL DA 15S CL DA 15S Status LEDs CL Drive Yes EL Drive Yes Az Drive Yes MDE Status Yes...

Page 74: ...e optical encoder home switch Pedestal Range of Motion Elevation Joint Angle 15 to 115 Cross Level Inclined 30 35 Azimuth Unlimited Elevation Pointing 5 to 90 at 20 degree roll only 10 to 85 at maximum combined roll pitch Relative Azimuth Pointing Unlimited Maximum Ship Motions Roll 25 at 8 12 sec periods Pitch 15 at 6 12 sec periods Yaw 8 degrees at 15 20 sec periods Turning rate Up to 12 deg sec...

Page 75: ...ion IEC 60721 Max vehicle dynamics 500 m s Shock 50G 3ms Connector RJ11 Input Voltage Min 4 75VDC Typ 5 0VDC Max 5 25VDC NMEA output messages GGA GLL Refresh Rate 1s 0 50 100 150 200 250 6 8 10 12 14 Mounting Height in Feet Roll Period in Seconds Pedestal Mounting Height vs Roll Period 25 degrees of Roll amplitude 2 0 G Full System Performance Reduced Stabilization Accuracy Full System Performance...

Page 76: ...ght and higher attenuation To maintain the RF transparency characteristics of the radome top any cracks scratches or other damage to the surface seal of the tuned radome top must be repaired and re sealed by a competent A layered laminate or cored deck repair professional Cracks in or other damage to the radome base can be repaired using typical fiberglass repair techniques and proper sealing of t...

Page 77: ...Mechanical Conditions Systematic Vibration Amplitude single peak 5 0 millimeters Acceleration 2 0 G 20m s2 Frequency Range 1Hz 150Hz Shock Transient Vibration Response Spectrum I II III Peak Accel m s2 100 300 500 Duration ms 11 6 3 Number of Cycles 3 each direction Directional Changes 6 Shock Bump Peak Accel m s2 250 Duration ms 6 Number of Cycles 100 ea direction Directional Changes 6 ...

Page 78: ...43 18 x 43 18 x 4 45 cm 17 X 17 X 1 75 Inches Input Voltage 110 240 VAC 47 63 Hz single phase Weight 3 0 kgs 6 6lbs Synchro Interface Connectors 5 screw terminal connections Plug In Input Voltage Level 36 110 VDC 400 or 60 Hz Synchro Ratios 1 1 36 1 90 or 180 1 and 360 1 with Synchro Digital converter Impedance 1M ohm SBS Interface Connectors 4 screw terminal connections Plug In Input Voltage Leve...

Page 79: ... ability to monitor receiver lock and drive transmit mute for Sat Modem 1 NMEA RS 232 Serial Port 1 RS 232 Console Port 1 Internal Facing RS 232 Port SBS Synchro Gyro Terminal Connections Plug In Modem and OBM I O Port Aux IN1 Aux IN2 SW1 SW2 SW3 A SW3 B SW4 A SW4 B 13 2 3 Integrated SCPC Receiver Tuning Range 950 to 1950 MHz in 1 KHz increments Input RF Level 85 to 25dBm typical Output RF Level I...

Page 80: ...and Selection Current sink of 0 5 amps max 13 2 6 SW2 Blockage TX Mute Output Connections 1 screw terminal connection SW2 Control Level Not Blocked or Not mispointed OPEN circuit Blocked or mispointed SHORT to ground Current sink of 0 5 amps max 13 2 7 NMEA Interface Connections 5 screw termninal connections RXA RXA input RXB RXB input and TXA output Rx Sentence Format Global Positioning System xx...

Page 81: ... 13 4 System Weight ADE System Weight Pedestal Radome 152kg 335lbs 13 5 Power Requirements ADE 110 240 VAC 47 63 Hz single phase 350 Watts MAX brake release pedestal drive and 8W BUC drive BDE 110 240 VAC 47 63 Hz single phase 100 Watts 13 6 Regulatory Compliance Operational Shock and Vibration Operational IEC 60945 Survival IEC 60721 and MIL STD 901D EMI EMC Compliance EN 301 489 EN 301 428 EN 30...

Page 82: ...ltiplexer panel and on the adapter bracket mounted inside the radome next to the breaker box Antenna L Band IF Coax Cables Customer Furnished Run Length Coax Type Typical Loss 1750Mhz Shield isolation Center Conductor Size Installed Bend Radius Tensile Strength 100 ft LMR 240 10 704 db per 100 ft 30 48 m 90db 0 056 In 1 42 mm 2 5 In 63 5 mm 80lb 36 3 kg up to 150 ft LMR 400 5 571 db per 100 ft 30 ...

Page 83: ...ic 4009 91MK3 14 8 137389_A2 Pedestal Schematic 09 MK3 14 9 138605 2_A General Assembly 4009 91MK3 14 10 133010_C Mounting Assembly Mini BUC 4009 91MK3 14 14 138610 1_A Mounting Assembly ICU 4009 91MK3 14 16 138611 1_A Balance Weight Kit EL CL 4009 91MK3 14 18 129165 1_A 50 Radome Assembly Tuned 14 20 130450_B1 Installation Arrangement 50 60 66 Radomes 14 23 131226_A Procedure Radome Strain Relief...

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Page 85: ...CLOSURE ASS Y MXP NOT SHOWN 7 1 EA 134563 1 B BELOW DECK KIT 4012GX MXP NOT SHOWN 8 1 EA 130929 1 A4 BALANCE WEIGHT KIT FEED NOT SHOWN USE CONFIG C 9 1 EA 138684 A CUSTOMER DOC PACKET SERIES 09 MK3 NOT SHOWN 11 1 EA 124747 1 C DECAL KIT SEATEL 50 60 IN DOMES NOT SHOWN 12 1 EA 121711 A1 BALANCE WEIGHT KIT BASIC MEDIUM SYS NOT SHOWN 13 1 EA 130290 1 B1 SHIP STOWAGE KIT XX09 NOT SHOWN 1 SHT 1 OF SYST...

Page 86: ...13 ADDED DASH 626 KRB 4 2 1 5 LNB WATT RF MFR RADOME OTHER 601 LIN 16W CODAN QUAD 60 INCH 621 LIN 16W CODAN QUAD 50 INCH ETHERNET M C 626 LIN 16W CODAN QUAD 60 INCH POL ETHERNET M C DASH SYSTEM WEIGHTS 2 DASH GA RADOME BASE FRAME AC KIT SYSTEM TOTAL 601 218 115 N A N A 333 621 218 90 N A N A 308 626 218 115 N A N A 333 WEIGHT DESIGNER ENGINEER D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 3rd AN...

Page 87: ...EA 129526 84 C HARNESS ASS Y PCU TO MOTOR DRIVER X 32 1 EA 129527 36 B HARNESS ASS Y MOTOR TO ELEVATION 36 33 1 EA 131493 1 A2 HARNESS ASS Y REFLECTOR G2 XX09 XX 40 1 EA 134074 1 B POWER RING 41 6MM 3 CIRCUITS 20A 41 1 EA 138428 36 A POWER CORD IEC 60320 C14 TO DUAL IE 42 1 EA 135832 84 A CABLE ASS Y AC POWER SHIELDED IEC 44 1 EA 128536 84 A1 CABLE ASS Y 48VDC TO CODAN SSPB 84 51 2 EA 114972 4 N1 ...

Page 88: ...STY 100 1 EA 134725 1 E ENCLOSURE ASS Y MXP 101 1 EA 134563 1 B BELOW DECK KIT 4012GX MXP 103 1 EA 111115 6 C CABLE ASS Y F M F M 6 FT 104 1 EA 111079 6 H CABLE ASS Y SMA M N M 6 FT 105 2 EA 119479 10 C CABLE ASS Y CAT5 JUMPER 10 FT 106 1 EA 119478 5 E CABLE ASS Y RJ 45 SERIAL 60 IN 108 1 EA 133287 2 B CABLE ASS Y USB 2 0 6FT A M TO MIN 110 1 EA 120643 25 C CABLE ASS Y RS232 9 WIRE STRAIGHT 120 1 ...

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Page 92: ...HOWN 12 12 IN 130043 12 A TAPE PIPE THREAD SEALANT 1 2 IN WID 30 2 EA 115998 2 J6 STRAP RIGID WAVEGUIDE KU BAND 31 1 EA 130808 1 A BRACKET WAVEGUIDE SUPPORT XX09 34 1 EA 118294 23 HARDWARE KIT WR 75 UG FLANGE M4 B 35 1 EA 118294 19 A1 HARDWARE KIT WR 75 UG FLANGE 6 32 50 6 EA 114593 164 SCREW SOCKET HD 10 32 x 1 2 S S 51 8 EA 114593 166 SCREW SOCKET HD 10 32 x 5 8 S S 56 8 EA 122076 333 WASHER FLA...

Page 93: ...L SPEC 122298 1 NOTES UNLESS OTHERWISE SPECIFIED A 10343 01 30 13 RELEASED TO PRODUCTION WAS REVISION X1 REPOSITIONED AZ WEIGHT ASS Y UPDATED REFERENCE DRAWING LIST KRB B 5 9 10 3rd ANGLE DIMENSIONS ARE IN INCHES D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 Tel 925 798 7979 Fax 925 798 7986 UNLESS OTHERWISE SPECIFIED PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEE...

Page 94: ...CABLE HARNESS PHOTOS CONTINUED ON SHEET 3 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B 1 8 138605 A 2 OF 3 ...

Page 95: ...D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B 1 8 138605 A 3 OF 3 CABLE AND HARNESS PHOTOS CONTINUED FROM SHEET 2 ...

Page 96: ...NNEL 17 IN AL 21 8 EA 126279 3 A4 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING 60 6 EA 114586 537 SCREW HEX HD 1 4 20 x 3 4 S S 61 4 EA 114586 538 SCREW HEX HD 1 4 20 x 1 S S 68 16 EA 114580 029 WASHER FLAT 1 4 S S 69 6 EA 114583 029 NUT HEX 1 4 20 S S 1 SHT 1 OF MOUNTING ASS Y CODAN MINI BUC 4009 90 91 PROD FAMILY COMMON EFF DATE 2 15 2013 DRAWING NUMBER 133010 REV C ...

Page 97: ...8 7 6 5 4 3 INTERPRET TOLERANCING PER ASME Y14 5M 1994 Tel 925 798 7979 Fax 925 798 7986 UNLESS OTHERWISE SPECIFIED PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B KRB 09 02 10 1 6 133010 C 4009 N A N A 1 OF 1 DRAWN DATE APPROVED DATE MOUNTING ASS Y CODAN REVISION HISTORY REV ECO DATE DESCRIPTION BY MINI BUC 4009 90 91 2 X X 050 X XX 02...

Page 98: ... 4 20 W SPRING 15 4 EA 131572 5321 A STANDOFF HEX M F M4 X 14 BRASS W 50 4 EA 119973 117 SCREW SOCKET HD M4 X 12 S S 58 4 EA 114580 230 WASHER FLAT M4 S S 60 4 EA 114593 207 SCREW SOCKET HD 1 4 20 x 3 4 S S 61 4 EA 114586 538 SCREW HEX HD 1 4 20 x 1 S S 62 2 EA 114586 567 SCREW HEX HD 1 4 28 x 1 1 2 S S 67 4 EA 114580 027 WASHER FLAT 1 4 SMALL PATTERN S S 68 12 EA 114580 029 WASHER FLAT 1 4 S S 69...

Page 99: ...01 30 13 RELEASED TO PRODUCTION WAS REVISION X2 REORIENTED ELECTRONICS ON MOUNTING PLATE ADDED ITEM 15 KRB 68 69 68 4X 14 68 4X 61 4X 14 11 2X 10 62 2X 12 67 1 2 50 58 4X 60 68 69 2 4X 4X 15 23 867 lbs WEIGHT KRB D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 SURFACE ROUGHNESS 2 1 PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B KRB 12 05 1...

Page 100: ... 1 x 3 38 x 3 2 8 LBS 3 4 EA 126279 3 A4 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING 60 4 EA 114586 540 SCREW HEX HD 1 4 20 x 1 1 4 S S 61 2 EA 114586 542 SCREW HEX HD 1 4 20 x 1 3 4 S S 68 8 EA 114580 029 WASHER FLAT 1 4 S S 69 2 EA 114583 029 NUT HEX 1 4 20 S S 1 SHT 1 OF BALANCE WEIGHT KIT EL CL 4009 91 MK3 PROD FAMILY COMMON EFF DATE 2 15 2013 DRAWING NUMBER 138611 1 REV A ...

Page 101: ...NOTES UNLESS OTHERWISE SPECIFIED 1 MANUFACTURE PER SEATEL STANDARD 122298 2 COUNTERWEIGHTS SHOWN ARE STARTING POINT PROPER BALANCE KRB D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 WEIGHT PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B KRB 02 01 13 1 8 138611 A 4009 MK3 1 OF 1 DRAWN DATE APPROVED DATE BALANCE WEIGHT KIT REVISION HISTO...

Page 102: ... NOTES 20 5 EA 124903 1 B3 STRAIN RELIEF ASS Y CABLE GLAND SEE NOTES 51 11 EA 114580 230 WASHER FLAT M4 S S 52 8 EA 125806 7 A ROTALOC HEX NUT SS 1 B38 M4 X 07 6H 53 4 EA 119745 218 SCREW PAN HD PHIL M4 x 8 54 4 EA 119745 216 SCREW PAN HD PHIL M4 X 6 S S 56 4 EA 114589 141 SCREW HEX HD M6X35 57 8 EA 130371 170 A WASHER NYLON 6 4 ID 12 OD 58 8 EA 120089 251 NUT HEX M6 S S 99 1 EA 131226 A PROCEDURE...

Page 103: ...ND NOTE 6 03 04 10 7099 C SL UPDATE VIEWS IN SHT 2 05 07 10 7167 D 58 SCALE 1 2 DETAIL A 4X 56 4X 57 4X 57 4X 4X 58 A 4 ACCESS HATCH 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 3rd ANGLE PROJECTION FINISH MATERIAL UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B LW 7 10 09 NA 129165 D 4009 N A N A 1 OF...

Page 104: ...PLATE ROUTE CABLES AS SHOWN DETAIL J 4 PLACES CABLE PASS THRU ASS Y 2X 20 14 2X 5 CABLE DRESSING 3 PLACES 8 PLACES PRIOR TO FINAL ASSEMBLY USE ADHESIVE ITEM 10 TO ADHERE BONDING FASTENERS ITEM 52 TO RADOME BASE IN APPROX LOCATIONS SHOWN MAKE SURE THERE IS NO INTERFERENCE WITH GA 52 SEE DETAIL E SEE DETAIL F DETAIL G DETAIL E DETAIL F APPLY SUFFICIENT AMOUNT OF ITEM 10 AS SHOWN D C B A A B C D 1 2 ...

Page 105: ......

Page 106: ...ole saw 1 3 8 dia 35 mm with mandrel and dia pilot drill 4 Medium file 5 Two 1 1 2 38 mm adjustable pliers 6 2 Phillips screwdriver 7 Fiberglass resin catalyst marine grade at least 2 oz 50 cc Such as Tap Plastics Marine Vinyl Ester Resin with MEKP Catalyst Note Use liquid resin instead of paste type due to better penetration 8 Mixing cup 4 oz 100 cc 9 Disposable brush 10 Strain Relief Assembly 12...

Page 107: ...o use For 76 inch radomes lowest holes may be approx 1 5 inches from inside wall corner with floor ref drawing 129416 Note The hole center to center distance given is the Follow good engineering practice and provide the largest spacing possible between holes as follows MINIMUM 1 Hole pattern A 2 Hole pattern B C 3 Hole pattern A B C A D E PERMITTED Fig 2 Planning 4 Hole pattern B C D E Measure in ...

Page 108: ...reliefs in each location then make adjustments as necessary 4 7 Sealing the hole edges CAUTION Cut edges can allow water and or ice ingress and weaken the fiberglass laminate or structural foam It is essential to seal all cut edges thoroughly with fiberglass resin to preserve the radome s structural strength CAUTION Fiberglass paste or RTV silicone sealant will not wick into and seal the fiberglas...

Page 109: ...iew 4 9 Rotate General Assembly G A Once cables have been installed rotate General Assembly G A to ensure cables are routed properly and do not interfere with azimuth rotation Fig 6 Inside view 5 0 Records N A 6 0 Training N A 7 0 References Strain relief assembly drawing P N 124903 Template drawing P N 132234 ...

Page 110: ...dure Radome Strain Relief Installation Page 5 of 6 Document No 131226 Rev A Form 117140 B 8 0 Strain relief positioning for 80 180 cm 34 66 in smooth based radomes May use Sea Tel drawing 132234 as template ...

Page 111: ...Procedure Radome Strain Relief Installation Page 6 of 6 Document No 131226 Rev A Form 117140 B 9 0 Strain relief positioning for 193 cm 76 inch radomes May use Sea Tel drawing 132234 as template ...

Page 112: ...PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 1 EA 138633 4 A BDE CABLE KIT 4012GX MXP 21 1 EA 136872 A1 BRACKET ASS Y CONNECTOR RACK MOUNT 1 SHT 1 OF BELOW DECK KIT 4012GX MXP PROD FAMILY COMMON EFF DATE 2 15 2013 DRAWING NUMBER 134563 1 REV B ...

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Sea Tel Cobham 4009-91 MK3, Installation Manual

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