Sea Tel Coastal 24 Quick Start Manual Download Page 3

Field Service Procedure – Replacement EL Motor Kit, W-Encoder, Hi-

Torque, Coastal 24 & 30 

 

Page

 

2

 

of

 

9

 

 

Document No 

135396 Rev A

 

Copyright © Sea Tel, Inc 2011 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

5.

 

Verify

 

the

 

Drive

 

of

 

the

 

Elevation

 

Axis:

    

Drive

 

from

 

the

 

elevation

 

motor

 

should

 

be

 

consistent;

 

rolling

 

the

 

system

 

will

 

cause

 

the

 

PCU

 

to

 

issue

 

drive

 

(this

 

can

 

be

 

done

 

by

 

removing

 

the

 

radome

 

top,

 

unbolting

 

the

 

system

 

from

 

its

 

mounting

 

point

 

and

 

rolling

 

the

 

dome

 

base

 

from

 

front

 

to

 

back).

 

Observe

 

the

 

motor

 

and

 

verify

 

if

 

it’s

 

functioning

 

correctly.

 

If

 

the

 

motor

 

skips

 

instead

 

of

 

driving

 

smoothly

 

it’s

 

possible

 

a

 

winding

 

has

 

failed

 

or

 

if

 

no

 

drive

 

is

 

present

 

its

 

possible

 

there

 

is

 

a

 

short

 

in

 

the

 

motor.

  

If

 

it

 

is

 

suspected

 

there

 

is

 

a

 

dead

 

spot

 

in

 

the

 

motor

 

power

 

down

 

the

 

system

 

and

 

gently

 

rotate

 

the

 

axis

 

by

 

moving

 

the

 

belt

 

backwards

 

and

 

forwards.

 

This

 

in

 

turn

 

will

 

rotate

 

the

 

motor

 

pulley

 

and

 

shaft

 

and

 

it

 

should

 

be

 

apparent

 

if

 

there

 

is

 

a

 

dead

 

spot

 

as

 

the

 

rotation

 

will

 

feel

 

taught

 

at

 

that

 

position.

  

 

 

 

*Caution:

 

Be

 

extremely

 

careful

 

rotating

 

the

 

pedestal

 

around

 

while

 

your

 

fingers

 

are

 

in

 

this

 

area

 

to

 

prevent

 

pinching

 

or

 

crushing

 

your

 

fingers

 

in

 

the

 

pedestal

 

assembly.

  

 

 

Another

 

indication

 

that

 

the

 

system

 

isn’t

 

driving

 

correctly

 

is

 

if

 

the

 

unwrap

 

light

 

is

 

illuminated

 

on

 

the

 

control

 

panel,

 

yet

 

the

 

elevation

 

position

 

isn’t

 

changing,

 

this

 

usually

 

indicates

 

that

 

the

 

motor

 

can’t

 

drive

 

in

 

elevation,

 

therefore

 

isn’t

 

searching

 

correctly

 

and

 

in

 

turn

 

the

 

elevation

 

feedback

 

from

 

the

 

encoder

 

isn’t

 

moving

 

(the

 

other

 

option

 

is

 

the

 

encoder

 

is

 

defective).

   

6.

 

Run

 

the

 

Built

In

 

Test

 

(BIT):

   

Coastal

 

PCU

 

software

 

2.06

 

and

 

above

 

supports

 

a

 

built

 

in

 

test

 

function

 

used

 

to

 

isolate

 

problems

 

with

 

components

 

in

 

the

 

antenna

 

system.

 

To

 

run

 

the

 

BIT

 

test

 

power

 

off

 

the

 

antenna

 

by

 

pressing

 

the

 

Power

 

button

 

on

 

the

 

control

 

panel,

 

now

 

press

 

and

 

hold

 

the

 

Next

 

button,

 

and

 

then

 

press

 

the

 

Power

 

button.

 

As

 

opposed

 

to

 

initializing

 

the

 

control

 

panel

 

will

 

now

 

display

 

“Built

 

In

 

Test

 

Next

 

to

 

Begin”.

 

Pressing

 

the

 

Next

 

button

 

will

 

run

 

automatically

 

until

 

completed,

 

if

 

no

 

faults

 

are

 

found

 

with

 

the

 

system

 

“BIT

 

Finished

 

No

 

Errors”

 

will

 

be

 

displayed

 

or

 

unless

 

a

 

an

 

error

 

is

 

discovered

 

the

 

test

 

will

 

pause

 

while

 

the

 

specific

 

error

 

is

 

highlighted,

 

this

 

should

 

be

 

recorded

 

for

 

further

 

diagnostics.

 

Pressing

 

next

 

will

 

continue

 

to

 

run

 

the

 

test.

 

Any

 

errors

 

recorded

 

require

 

further

 

diagnostics

 

as

 

per

 

the

 

below

 

information.

           

6.1.

 

Analogue

 

to

 

Digital

 

Convertor

 

Test.

   

This

 

test

 

checks

 

for

 

basic

 

communication

 

with

 

the

 

Analogue

to

Digital

 

Converter

 

on

 

the

 

PCU

 

main

 

board.

 

A

 

bad

 

A/D

 

could

 

make

 

all

 

other

 

tests

 

fail.

 

“Testing

 

ADC”

 

will

 

be

 

displayed

 

as

 

the

 

test

 

runs.

 

An

 

Error

 

code

 

1.01

1.08

 

will

 

be

 

displayed

 

if

 

one

 

of

 

these

 

tests

 

fails.

 

If

 

any

 

test

 

fails,

 

replace

 

the

 

PCU

 

and

 

re

run

 

BIT

 

tests.

 

6.2.

 

Digital

 

to

 

Analogue

 

Convertor

 

Test.

   

This

 

test

 

checks

 

the

 

basic

 

integrity

 

of

 

the

 

Digital

to

Analogue

 

Converter

 

on

 

the

 

PCU

 

main

 

board

 

by

 

looping

 

back

 

one

 

of

 

its

 

outputs

 

to

 

the

 

D/A.

 

“Testing

 

DAC”

 

will

 

be

 

displayed

 

as

 

the

 

test

 

runs.

 

An

 

Error

 

code

 

2.01

2.21

 

will

 

be

 

displayed

 

if

 

one

 

of

 

these

 

tests

 

fails.

 

If

 

any

 

test

 

fails,

 

replace

 

the

 

PCU

 

and

 

re

run

 

BIT

 

tests.

 

 

 

Summary of Contents for Coastal 24

Page 1: ......

Page 2: ...elevation look angle for the desired satellite based on the vessels GPS location Once the satellite has been acquired elevation drive will be issued to counteract the vessels movement maintain stabilization based on feedback from the rate and tilt sensors on the PCU motherboard Once the tracking function of the antenna is enabled elevation drive will also be issued to optimize the receive signal l...

Page 3: ...ve in elevation therefore isn t searching correctly and in turn the elevation feedback from the encoder isn t moving the other option is the encoder is defective 6 Run the Built InTest BIT Coastal PCU software 2 06 and above supports a built in test function used to isolate problems with components in the antenna system To run the BIT test power off the antenna by pressing the Power button on the ...

Page 4: ...trolled by a PWM circuit The PWM current is repeatedly sampled and statistically analyzed during this test Testing EL MTR will be displayed as the test runs An Error code 4 01 4 17 will be displayed if one of these tests fails A failure indicates a failed motor motor driver PCB or harness Temporarily connect a spare motor to the PCU in place of the failed motor or swap the elevation motor with the...

Page 5: ...tal is dragging inside the radome itself or if the azimuth bearing has failed the radome and or pedestal will have to be replaced If this check found a problem and you have corrected it re run the BIT tests 2 Azimuth belt dragging or slipping Inspect the azimuth drive belt for chaffing or wear leaves black dust Inspect the azimuth drive belt for proper tension belt should be taught when pinched in...

Page 6: ...ition or has failed rotate the polarization assembly to the center of its mechanical range Loosen pot mounting bracket to de couple the belt and rotate the pot sprocket If the sprocket is loose on the shaft of the pot tighten the set screws If the pot does not rotate replace it Check continuity of the pot from the wiper and both the clockwise and counter clockwise contacts Clockwise to counter clo...

Page 7: ... until the reflector initializes at 0 test the function of the encoder If the reflector is physically at 0 degrees of elevation when the system initializes physically move the reflector by hand to different elevation points and verify that the elevation position on the control panel is correct in relation to the look angle of the reflector The elevation positing should also increment decrement smo...

Page 8: ...Cutters 1 Phillips Screwdriver 1 16 Allen Wrench Key Cable Ties Tie Wraps Loctite 222 242 and 638 8 2 Procedure Procedure for replacing the elevation motor on the Coastal 20 24 and 30 antennas Sea Tel kit part number 125228 1 motor part number 125519 Caution Power down the pedestal before following this procedure 1 Using a 1 Phillips screwdriver remove the ground connector from the body of the mot...

Page 9: ...elevation to align them 6 Install the pulley to the replacement motor in the same position as on the defective motor Apply Loctite 638 to the shaft of the motor and install the set screw with Loctite 222 using a 1 16 Allen wrench Ensure the set screw is installed against the flat edge of the motor shaft Save the hardware for future use Note For further information refer to the Loctite Procedure 12...

Page 10: ...Verify the alignment between the two sprockets is correct and the belt runs straight rotate the system up and down in elevation to verify the system moves freely Failure of this step is down to improper alignment of the motor pulley 10 Reinstall the encoder harness and ground connection to the motor assembly using the hardware removed in step 1 11 Reconnect the elevation motor harness to the PCU e...

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