background image

205 Sport

5.1

S

ECTION

 5 • F

UEL

 S

YSTEM

1. F

UEL

 S

YSTEM

Section 3 - Using Your Boat

 contains important

fueling information. Take time to read all the fuel
related information in the owner’s manual.

The 205 Sport standard gasoline fuel system
consists of a 37 gallon (140 Liters) fuel tank, fuel
tank vent, an anti-siphon valve, engine fuel supply
line and fuel fill.

The fuel tank vent serves as a pressure/vacuum
release and safety overflow. The fuel vent is located
inside the fuel cap on the port side of the hull.
Periodically check the vent to assure it is not clogged.

The gasoline engine fuel pickup at the fuel tank has
an anti-siphon valve to prevent fuel from siphoning
out in the event of fuel line failure.

A. A

NTI

-S

IPHON

 V

ALVE

E

NGINES

 

LESS

 

THAN

 5.0 L

ITER

On all engines less than 5.0 Liters the fuel pickups
at the fuel tank has an anti-siphon valve to prevent
fuel from siphoning out in the event of line failure

(see Fig. 5.1.2). In an emergency situation, remove
the anti-siphon valve if the engine is not getting fuel.
NOTE: Replace with new anti-siphon valve or fuel
shut off valve as soon as possible as anti-siphon
protection is required by federal law.

B. E

LECTRIC

 F

UEL

 V

ALVES

E

NGINES

 5.0 L

ITER

 

OR

 L

ARGER

If your boat is equipped with a 5.0 Liter engine
(standard) an electric fuel valve is installed,
replacing  the Anti-Siphon Valve used in boats with

F

UEL

 L

INE

 R

OUTING

(F

IG

. 5.1.1)

FUEL VENT

DANGER

NOTICE

FUEL

 FILL CAP

FUEL FILL

FUEL FILL CAP
FUEL TANK
FUEL SENDER
FUEL FEED HOSE
FUEL VENT HOSE

A
B

D
E

C

A

B

D

E

C

A

NTI

-S

IPHON

 V

ALVE

(F

IG

. 5.1.2)

TO ENGINE

ANTI-SIPHON VALVE OPEN

ANTI-SIPHON VALVE CLOSED

NO FUEL PUMP

SUCTION

FUEL FLOW
FROM FUEL

TANK

FUEL FLOW
FROM FUEL

TANK BLOCKED

SPRING PRESSURE PUSHES THE SEALING BALL CLOSED

Summary of Contents for 205 Sport

Page 1: ...Owner s Manual Part Number MRP1803628 Sea Ray Owner s Manual 205 Sport ...

Page 2: ......

Page 3: ...g you about your responsibilities as a boat owner operator Original Equipment Manufacturer OEM Information This section of your Owner s Manual Packet contains information from the manufacturers of equipment installed on your boat Examples include the engine engine control and steering system Throughout the Owner s Manual you will be referred to information provided by manufacturers of specific sys...

Page 4: ...205 Sport THIS PAGE LEFT INTENTIONALLY BLANK ...

Page 5: ...ation at 1 800 336 2628 Outside of North America contact your boat dealer and or your governmental boating agency for assistance A book that provides a comprehensive background inboatingisChapman Piloting Seamanshipandsmall Boat handling by Elbert S Maloney published by Hearst Marine 4 DEALER RESPONSIBILITIES In addition to a pre delivery check and service of the boat your dealer is to give you A ...

Page 6: ...e amended Thefollowinginformation requiredforexport of the vessel must be filled out by the dealer 8 SERVICE PARTS AND REPAIR FOR YOUR BOAT When your boat needs service parts or repair take it to an authorized Sea Ray dealer To find a dealer in your area call 1 800 SRBOATS Fax 1 314 213 7878 D o m e s t i c I n t e r n a t i o n a l or on the web at www searay com To find repair and parts faciliti...

Page 7: ... Ray The Limited Warranty does not cover engines stern drives controls propellers batteries trailers or other equipment or accessories carrying their own individual warranties nor does the Limited Warranty cover engines parts or accessories not installed by Sea Ray The Limited Warranty does not cover cosmetic gel coat finish Boatsusedforcommercialpurposeareexcludedfromcoverage SeetheLimitedWarrant...

Page 8: ...mental Considerations 1 13 19 Nautical Terms 1 15 20 Key to Symbols on Control Prints 1 16 21 205 Sport Warning Label Locations 1 17 SECTION 2 GENERAL BOAT ARRANGEMENT 1 Docking Lifting Trailering 2 1 2 Passenger Location 2 1 3 Propulsion System 2 2 4 Basic Boat Dimensions and Clearances 2 3 5 Propellers 2 3 6 General Deck Layout 2 4 7 Helm Gauge and Switch Layout 2 5 8 Function and Location of Th...

Page 9: ...ptional 7 3 9 Swim Platform and Ladder 7 4 10 Fire Extinguisher Port 7 4 11 Canvas 7 4 A Installation Tips 7 5 B Trailering with Canvas 7 6 C Canvas Care and Maintenance 7 6 SECTION 8 REQUIRED INSPECTION SERVICE AND MAINTENANCE 1 Summary Guide for Inspection Service and Maintenance 8 1 2 Inspection Service and Maintenance Protocol 8 3 A Bilge Area 8 3 B Topside and Supplies 8 4 3 Winterization Che...

Page 10: ...es of all models or to discontinue models Should changes in production models be made Sea Ray is not obligated to make similar changes or modifications to models sold prior to the date of such changes 205 Sport Owner s Manual Printed in the U S A October 2003 Revised March 2004 August 2004 August 2005 Sea Ray Boats Inc A Brunswick Company MRP 1803628 The following are registered trademarks of the ...

Page 11: ...lified mechanic or dealer at least annually Ensure that the Coast Guard required safety equipment is on board and functions See page 1 2 1 SAFETY LABELS Safety precautions are given throughout this manual and labels are mounted at key locations throughout the boat This safety information advises the owner operator and passengers of imperative safety precautions to follow when operating and or serv...

Page 12: ...ls in a well marked waterproof container in a dry location Other Your Sea Ray is equipped with the required navigation lights engine exhaust and ventilation systems 3 FIRE EXTINGUISHING SYSTEM Your boat must be equipped with the fire extinguishing equipment mandated by the U S Coast Guard Your boat is equipped with a fire extinguisher discharge port located on the sunpad bulkhead under the aft sea...

Page 13: ... If the bimini convertible top is installed operate with the front panel open Operate all burning fuel appliances such as charcoal propane LPG CNG or alcohol cooking devices in areas where fresh air can circulate Do not use such devices where there is no noticeable air movement when anchored moored or docked Do not idle engine without moving boat for more than 15 minutes at a time Inspect the exha...

Page 14: ...ularly in cold or rough conditions Near Shore Life Vest Type II keyhole vest with flotation filled head and neck support is also designed to turn a person face up but the turning action is not as pronounced used in calm inland waters or where quick rescue is likely Flotation Aid Type III vest is designed so conscious wearers can turn face up often designed for comfort while engaged in sports such ...

Page 15: ... Hammer Utility Knife Spare parts kit spark plugs fuses hose clamps and ask your dealer to recommend other parts Extra propeller 7 IMPAIRED OPERATION Drugs and or alcohol will prevent you from operating your boat safely This single factor is involved in more marine accidents and deaths than any other The detrimental effects of alcohol and drugs are increased by the wind waves and sun quickly impai...

Page 16: ... of nicks excessive pitting and any distortions that alter them from their original design Badly damaged propellers should be replaced but those that are chipped bent or merely out of shape can be reconditioned by your marine dealer It is advisable to carry an extra propeller aboard in case you damage the one in use 10 STABILITY Your boat was manufactured to specific stability and flotation standa...

Page 17: ...ou A GENERAL CONSIDERATIONS Know how your boat handles under different conditions Recognize your limitations and the boat s limitations Modify speed in keeping with weather sea and traffic conditions Instruct passengers on location and use of safety equipment and procedures Instruct passengers on the fundamentals of operating your boat in case you are unable to do so You are responsible for passen...

Page 18: ...ter conditions can cause an unsafe situation Consult local weather information or listen to the NOAA weather reports DO NOT ATTEMPT TO BOAT IN SEVERE WEATHER CONDITIONS DEATH OR SERIOUS INJURY CAN OCCUR GET TO SHORE BEFORE THE WEATHER TURNS BAD DANGER for the latest weather conditions or any impending deterioration of the weather before setting out and while underway Following are a few basic weat...

Page 19: ...WARNING Hitting an object in or under the water or boating in dangerous currents can cause serious injury or death to boat occupants You must know where the hazards are and avoid them In uncharted waters boat very slowly and post a lookout WARNING relative so they can give the information to a national boat agency like the U S Coast Guard in the event you fail to return 14 WATER SPORTS A SWIMMING ...

Page 20: ...ted down or palm down move hand up and down Faster Thumb pointed up or palm up move hand up and down OK Raise arm and form a circle with thumb and index finger Stop Raise arm with palm vertical and facing forward Turn Right Extend arm out from body to the right Turn Left Extend arm out from body to the left OK After a Fall Clasp hands together overhead If the skier suddenly releases the tow rope i...

Page 21: ...RNING TO THE VICTIM Immediately make everyone aware of the incident and keep the victim in sight Slow the boat and keep pointing toward the person overboard At night direct the best available light source at the person Throw a life preserver even if the person is wearing a PFD It will serve as another marker MAKING CONTACT Stop or slow the boat and circle toward the victim Try to approach heading ...

Page 22: ...andle the water flow Account for everyone on board and check for injuries Have everyone put on PFDs Stay with the boat Signal for help If a leak patch is attempted it should be done from the outside In the event of a collision you are required to file an accident report Contact a state enforcement agency or the nearest Coast Guard office If you are boating outside of U S waters consult the nation ...

Page 23: ...uires Canada 5 J C I Japan Craft Inspection Japan 6 N K K Nippon Kaiji Kyokai Japan 7 B S I British Standards Institute England 8 Ministerio Obras Publicas Y Transporters Spain 9 EC Recreational Craft Directive European Community Further information concerning these requirements may be obtained from Sea Ray Customer Service 1 800 SRBOATS 18 ENVIRONMENTAL CONSIDERATIONS The following warning is off...

Page 24: ...cified distances from shore bilge contact a knowledgeable marine service to remove it Never pump contaminated bilge overboard Help protect your waters Fill tank s less than rated capacity Allow for fuel expansion B WASTE DISPOSAL Many areas prohibit overboard sewer discharge Close and disable flow through waste systems to prevent discharge in such areas SPEED HAZARD Watch your wake It might capsiz...

Page 25: ...n l meeting juncture of hull and deck Hatch an opening in deck to provide access below Head toilet or toilet area in a boat Headroom vertical distance between the deck and cabin or canopy top Helm steering console Hull the basic part of a boat that provides buoyancy to float the weight of the craft and its load Keel the major longitudinal member of a hull the lowest external portion of a boat Knot...

Page 26: ...HIFT LIFT POINT SLING LOCATION ENGINE START ENGINE STOP FUEL LEVEL FUEL FILTER ENGINE COOLANT ENGINE WATER JACKET TEMPERATURE ENGINE OIL PRESSURE WARNING ELECTRICAL HAZARD NO OPEN FLAME NO SMOKING FIRE RISK ROTARY CONTROL WIDTH OF SYMBOL INDICATES INCREASE FRESH WATER LEADED FUEL UNLEADED FUEL WASTE WATER SEWAGE OIL FUEL GENERAL DIESEL FUEL LIFT POINT BILGE PUMP ENGINE ROTATIONAL SPEED BILGE BLOWE...

Page 27: ...imited by high boat trim angles persons and gear Such issues are considered under the control of the operator USE CAUTION WITH SKIER IN TOW AS TOW ROPE MAY BACKLASH INTO COCKPIT WHEN RELEASED NOTICE It is recommended that all occupants wear approved Personal flotation Devices PFD s CARBON MONOXIDE CAN BE FATAL In all gasoline powered boats engine exhaust systems produce colorless and odorless carb...

Page 28: ...1 18 T T T T THIS HIS HIS HIS HIS P P P P PA A A A AGE GE GE GE GE L L L L LEFT EFT EFT EFT EFT I I I I INTENTION NTENTION NTENTION NTENTION NTENTIONALL ALL ALL ALL ALLY Y Y Y Y B B B B BLANK LANK LANK LANK LANK ...

Page 29: ...erwater fittings 2 PASSENGER LOCATIONS 1 When the boat is moving all passengers must be in the cockpit or bow area and must be on seating provided or if standing holding on firmly See Figure 2 2 1 While the person at the wheel must alert passengers before any sudden or erratic boat movement such as crossing wakes rapid turns sudden acceleration or deceleration etc an emergency action may be necess...

Page 30: ... equipped with a stern drive propulsion system also known as an inboard outboard engine Figure 2 3 2 This type of propulsion system has the engine inside the boat secured to the hull s stringers at the rear end of the hull The stern drive unit also called the lower unit because it hangs below the hull is part of the propulsion system that attaches to the outside of the hull or transom The stern dr...

Page 31: ...ve up 17 43cm Fuel capacity 37 gal 140 Liters Dry Weight 3 150 lbs 1 429 kg Dead rise 20o 17 STERN DRIVE INBOARD OUTBOARD ENGINE FIG 2 3 2 ENGINE STERN DRIVE LOWER UNIT 5 PROPELLERS Your Sea Ray has been equipped with propellers which our tests have shown to be the best suited for general use under normal conditions and load Under no circumstances use a propeller which allows the engine to operate...

Page 32: ...PASSENGER SEAT SUN PAD STERN LIGHT HOLDER ENGINE BOX UNDER SUNPAD SWIM PLATFORM FOLDING SWIM LADDER SKI TOW FUEL FILL COMPANION SEAT FLOOR STORAGE COOLER WITH DRAIN STEREO INSIDE GLOVE BOX PORT BOW STORAGE AFT JUMP SEATS OPTIONAL BACK TO BACK LOUNGER OPTIONAL A B C D E F G H I J K L M N O P Q R S T U A B C D E F G H I J K L M N O P Q R S T U OPTIONAL SEATING PLANS Bucket seat Helm Port Back to Bac...

Page 33: ... 4 5 6 250 175 100 100 80 60 18 14 12 10 E F 1 2 0 40 80 140 280 420 DEPTH GAUGE OPTIONAL SPEEDOMETER 4 IN 1 GAUGE OIL PRESSURE FUEL WATER TEMPERATURE VOLT METER TACHOMETER WITH HOURMETER TRIM GAUGE IGNITION SWITCH BILGE BLOWER SWITCH BILGE PUMP SWITCH NAVIGATION LIGHTS SWITCH ANCHOR LIGHTS SWITCH WIPER SWITCH HORN BUTTON STEREO REMOTE 12 VOLT ACCESSORY RECEPTACLE COMPASS OPTIONAL ...

Page 34: ...8 FUNCTION AND LOCATION OF THROUGH HULL CUTOUTS STARBOARD THROUGH HULL CUTOUTS FIG 2 6 1 PORT THROUGH HULL CUTOUTS FIG 2 6 2 BILGE THROUGH HULL CUTOUTS FIG 2 6 3 TRANSOM THROUGH HULL CUTOUTS FIG 2 6 4 BILGE PUMP COOLER DRAIN TRANSDUCER GARBOARD DRAIN ...

Page 35: ... If the boat is moving forward and the shift throttle is moved quickly from forward to reverse the boat will stop rapidly and then move backward The following wake continues to move forward and can rise above the transom and flood the boat Do not shift into reverse to quickly Wait for the following wake to dissipate B POWER TRIM UNIT AND GAUGE The power trim allows the operator to raise and lower ...

Page 36: ...e and or stern drive oil level If you raise the stern drive up to far while you are on plane you could cause a loss of speed and power due to condition called propeller ventilation If this happens there will be a sudden increase in engine RPM and loss of speed Do not let this condition exist Immediately reduce your engine RPM and trim the outdrive DOWN slightly until engine slows down and you rega...

Page 37: ...This is especially true if you add electronic devices to the helm station After your compass has been professionally adjusted you will be given a deviation card or chart indicating the correction to be applied when laying out a compass course or making navigational calculations Keep this correction card or chart at the helm NOTE The compass adjustment is only good for the equipment arrangement tha...

Page 38: ...TS FIG 2 10 1 RED SIDE LIGHT VISIBLE 2 NAUTICAL MILES GREEN SIDE LIGHT VISIBLE 2 NAUTICAL MILES 3600 WHITE LIGHT VISIBLE 2 NAUTICAL MILES INSERTING THE REMOVABLE STERN ANCHOR LIGHT FIG 2 10 2 SCREW IN TYPE CONNECTOR ANCHOR LIGHT MAST COMPRESSION TYPE CONNECTOR DECK ANCHOR LIGHT FITTING If you are anchored in open water i e where other boats can approach yours you must display your anchor light Fig...

Page 39: ... blower on for at least four 4 minutes Feel to confirm airflow at hull vent on hull side Inspect bilge area for visual and odor confirmation that there are no fuel leaks Throttle only position handle pumped before starting if necessary Oil pressure engine temperature voltage OK after starting and warm up UNDERWAY Gradual acceleration and deceleration and turning Aware of surroundings at all times ...

Page 40: ...r to your engine manual for the proper grade of gasoline BEFORE FUELING Fuel during daylight hours If possible position boat with the left port side against the fueling dock so that the fuel fill cap is easily accessible from the dock If the right starboard side of the boat is against the dock remember that the fuel cap is on the other port side of the boat Do not confuse the waste pump out cap wi...

Page 41: ...of them properly on shore Open engine compartment and check for gasoline fumes Leave compartment open until no odor is apparent Close compartment If fumes in the engine compartment do not disappear do not turn on blower or start engine Get help from trained and experienced persons before using the boat Turn on blower for four minutes then restart engine Assist passengers back into the boat 4 BOARD...

Page 42: ...eated in the designated seating areas and holding on to prevent falling overboard or getting knocked about in the boat at all times when the boat is underway 7 STARTING THE ENGINES The engine operation and maintenance manual furnished with your boat describes pre start and starting procedures We urge you to thoroughly read and understand your engine manual Listed below are basic pre start and star...

Page 43: ...t throttle and shift control lever into neutral then for a COLD ENGINE press THROTTLE ONLY button and move shift throttle lever forward to full open throttle then return to about 1 4 throttle In cold weather it may be necessary to pump lever several times before engine will start WARM ENGINE Press THROTTLE ONLY button and move shift throttle lever about 1 4 open throttle position Do not pump lever...

Page 44: ... to NEUTRAL and let engine idle for about 5 minutes to allow engine to cool down 2 Turn ignition key off Do not use emergency stop switch to shut off engine 3 If you are leaving the boat for more than two hours turn battery switch OFF only with CE option 10 STEERING SYSTEM The steering system See figure 3 7 1 is an enclosed push pull cable that is hydraulically assisted power steering at the stern...

Page 45: ...ER STEERING SYSTEM FIG 3 7 1 STEERING WHEEL STEERING CABLE POWER STEERING CYLINDER FLUID PRESSURE LINE FLUID RETURN LINE HELM STEERING RACK FLUID CHECK ADD FLUID RETURN LINE A B C D E F G H A B C D E F G H STEERING CABLE THROTTLE CONTROL BOX SHIFT CABLE THROTTLE CABLE A B C D A B C D ...

Page 46: ...205 Sport 3 8 SECTION 3 USING YOUR BOAT THIS PAGE LEFT INTENTIONALLY BLANK ...

Page 47: ...alled the bilge It is the lowest and inner part of the hull Water and other liquids will collect here After removing your boat from the water unthread the drain plug to drain the bilge DRAIN PLUG FIG 4 1 1 C BILGE PUMPS A bilge pump and float switch are located in the bottom of the bilge The bilge pump is activated from the switch panel located on the helm SINKING HAZARD Ensure the bilge pumps are...

Page 48: ...til the problem is corrected The bilge pump is protected by two fuses one in the fuse block located behind the control station See Fig 6 3 1 and the other in a fuse holder located next to the battery See figure 6 4 1 1 MAINTENANCE Frequently inspect the area under the float switches to ensure they are free from debris and gummy bilge oil To clean soak in heavy duty bilge cleaner for 10 minutes agi...

Page 49: ...low water to get to the stern drive in the water the boat will have to be taken out of the water A badly damaged or distorted propeller or shaft is an obvious cause of vibration Run at slow speed to shore REPLACE IMMEDIATELY If the engine mounts fail and the engine can contact the hull while it is running vibration will be felt Run at slow speed to shore REPLACE IMMEDIATELY 3 IMPACT TO STERN DRIVE...

Page 50: ...bricant PROPELLER FIG 4 4 2 COAT WITH ANTI SEIZE LUBRICANT PROPELLER FIG 4 4 3 GEAR CASE WOOD BLOCK PROPELLER FIG 4 4 4 SECURING TABS PROPELLER FIG 4 4 1 GEAR CASE WOOD BLOCK f Install the thrust washer propeller continuity washer thrust hub propeller nut retainer and the propeller nut onto the shaft g Place a block of wood between the gear case and the propeller and torque the propeller nut to re...

Page 51: ...ON 4 BILGE UNDERWATER GEAR BILGE LAYOUT FIG 4 5 1 F BILGE LAYOUT A E D B C BLOWER HOSE BLOWER BATTERY BILGE PUMP FLOAT SWITCH A B D E C A B C POWER TRIM PUMP DEPTH TRANSDUCER OPTIONAL BATTERY SWITCH W CE OPTION ONLY A B C ...

Page 52: ...205 Sport 4 6 SECTION 4 BILGE UNDERWATER GEAR THIS PAGE LEFT INTENTIONALLY BLANK ...

Page 53: ...gines less than 5 0 Liters the fuel pickups at the fuel tank has an anti siphon valve to prevent fuel from siphoning out in the event of line failure see Fig 5 1 2 In an emergency situation remove the anti siphon valve if the engine is not getting fuel NOTE Replace with new anti siphon valve or fuel shut off valve as soon as possible as anti siphon protection is required by federal law B ELECTRIC ...

Page 54: ...ge backup check deduct the average hourly fuel usage from fuel tank capacity Observe the Rule of Thirds one third fuel for trip out one third for return and one third for reserve Allow an additional 15 percent fuel reserve when operating in rough seas B BEFORE DURING FUELING CHECKLIST Fire extinguisher close at hand Mooring boat tied securely to fueling pier Crew at least one knowledgeable person ...

Page 55: ...ve BATTERY MAINTENANCE Check the fluid levels in the cells approximately every 4 weeks and weekly in summer and hot zones The fluid level must be between the lower and upper markings Replenish only with distilled water Do not use metal funnel Coat battery terminal clamps with silicone grease Keep batteries clean and dry Battery life is shortened if it is drained to zero charge before recharging It...

Page 56: ...UEST ON OFF BATTERY CABLE ROUTING FIG 6 2 1 BATTERY WITH BATTERY SWITCH ONLY WITH CE OPTION FIG 6 2 2 BATTERY ENGINE STARTER TERMINAL NEGATIVE TERMINAL A B C A B C BATTERY BATTERY SWITCH ENGINE STARTER TERMINAL NEGATIVE TERMINAL A B C A B C D D ...

Page 57: ...m batteries being charged A spark produced when connecting a jumper cable can cause an explosion 3 FUSES If you need to replace a fuse use only the same amperage as the original It is recommended that you carry spare fuses See Fig 6 3 1 for the proper fuse sizes If a fuse is replaced with one of lower amperage it will not be sufficient to carry the electrical load of the equipment it is connected ...

Page 58: ... equipped with a variety of different lighting fixtures Always replace a bulb using the type and wattage of the original bulb 6 ELECTROLYTIC CORROSION AND ZINC ANODES Electrolytic corrosion of metals on power boats can result in rapid and serious deterioration of metal parts You must set a regular schedule and look for the possibility of electrolytic corrosion the deterioration of metals due to di...

Page 59: ...solid electrical contact between the anode and the metal it contacts or by paint on the anode If the anodes are deteriorating rapidly or not at all contact your dealer DO NOT PAINT BETWEEN THE ZINC AND THE METAL IT CONTACTS AND DO NOT PAINT OVER THE ZINC NOTICE 7 ELECTRICAL SCHEMATICS The following electrical schematics were generated by electrical CAD designers at the engineering division for tec...

Page 60: ...205 Sport 6 6 SECTION 6 ELECTRICAL SYSTEM ELECTRICAL SCHEMATICS WIRE HARNESS FIG 6 6 1 DRAWING NO 09 871 REVISION 2 DRAWING NO 09 878 ...

Page 61: ...6 7 205 Sport Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics DRAWING NO 09 601 1 OF 2 REVISION 6 DC WIRING DIAGRAM FIG 6 7 1 ...

Page 62: ...DRAWING NO 09 601 2 OF 2 REVISION 6 205 Sport 6 8 Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics Electrical Schematics DC WIRING DIAGRAM FIG 6 8 1 ...

Page 63: ...ents on your boat Using these drawings walk through your boat locate the features shown and become familiar with their operation and maintenance ACCESSORIES AND LOCATION FIG 7 1 1 ANCHOR ROPE LOCKER GUEST ON OFF NAVIGATION LIGHT COOLER W DRAIN FLOOR STORAGE OPTIONAL LIFT AFT SEAT TO ACCESS CANVAS CONVERTIBLE TOP STORAGE UNDER HATCH STORED IN PORT SIDE PANEL SWIM PLATFORM LADDER COMPASS OPTIONAL ...

Page 64: ...type of plug 5 MAGNETIC COMPASS OPTIONAL If equipped your compass is located forward of the control station instruments See figure 2 5 1 in line of sight of the operator When not in use the compass should be protected from excessive and prolonged sunlight If your compass becomes sluggish or erratic it should be serviced by an authorized repair station To keep the plexiglass dome free from scratche...

Page 65: ... WATER SPORT TOWER OPTIONAL FIG 7 3 3 Read the Federal Requirements and Safety Tips for Recreational Boats provided in your kit 8 WATER SPORT TOWER OPTIONAL If equipped the water sport tower provides a raised attached point ski tow pylon for the ski rope The DO NOT USE TOWER FOR PULLING INFLATABLES Use water sports tower for single skier wakeboarder only Use ski tow or stern eyes on transom for al...

Page 66: ...ed exceeds 45 MPH Damage to the boat or top may occur DO NOT have Bimini or Convertible Top installed when trailering Damage to boat or top may occur Use cockpit cover with a mooring cover ONLY when trailering If a mooring cover was not included with your Sea Ray please see your dealer or local marine supply store Attached to the inside of the Bimini Top is a DANGER tag for Carbon Monoxide Gas CO ...

Page 67: ...e available Bimini Top w Boot Cockpit Tonneau Covers w Storage Bag A INSTALLATION TIPS Zippers Zippers are located on each canvas piece Make sure canvas is centered over the metal canvas support rods bows When attaching any canvas piece zip the zippers only partially This helps to hold the piece in place and relieves tension helping the other sides zip or snap easier After all the sides of the pie...

Page 68: ...mooring cover was not included with your Sea Ray please see your dealer or local marine supply store The Convertible or Bimini Top side curtains and rear aft cover however must be removed when trailering Damage will occur to canvas and to the metal rods bows or boat if attached to boat while trailering C CANVAS CARE AND MAINTENANCE See Section 9 page 9 2 for instructions on the care and maintenanc...

Page 69: ...tem Connections Lines Check for leaks Engine Manual Tanks Check for leaks Engine Manual Water Separating Replace Engine Manual Fuel Filter Battery Check water level Owner s Manual p 6 1 Bilge Area Clean and check Owner s Manual p 4 1 Bilge Blowers Hose connections tight Owner s Manual p 4 2 Bilge Pump Float switch operates freely Owner s Manual p 4 1 Canvas Clean Owner s Manual p 9 2 As Needed Con...

Page 70: ...heck and add as needed Trim Tab Manual Transmission Oil Strainer Screen Clean To be done by Sea Ray dealer annually Topside Supplies Check for loose damaged Owner s Manual p 8 4 or missing parts Stern Drive Fluid level Check level Engine Manual Fluid Replace Engine Manual Propeller Inspect for damage Always after striking object Seaworthiness Bilge drain plug Installed and tight Owner s Manual p 4...

Page 71: ...lge cleaner available from your dealer or a marine store 2 ENGINE Engine failure or malfunction when away from shore can be dangerous Make certain you do the following each time you use the boat Wipe off the engine to remove accumulated dust grease and oil Check all exposed nuts bolts and screws for tightness Inspect the belts for wear If they do not require replacement check and adjust the belt t...

Page 72: ...r tears and deterioration Make certain you have enough PFDs on board for the maximum number of persons you can carry Check your first aid kit making certain it is complete and that the items in it have not passed an expiration date Check the signaling equipment and emergency flares Make sure all items are within their expiration dates Inspect the anchor mooring and towing lines Repair or replace a...

Page 73: ... Check all wiring for loose connections Check all switches and equipment for proper operation Check bilge blowers for proper operation Turn ON blowers and place hand over hull blower vent to make sure air is coming from vent Anchor lines and gear should be inspected and replaced if necessary Make sure the hull drain plug is in place and tight Clean bilge thoroughly if it was not done at lay up Che...

Page 74: ...failure REFER TO THE ENGINE OPERATOR S MANUAL FOR PROPER FLUID LEVELS AND LUBRICANTS Sea Ray recommends that all repairs and or replacements to steering systems be made by qualified dealers authorized by manufacturer of the steering system of your boat DETAILED OPERATING INSTRUCTIONS AND WARRANTY INFORMATION ARE PROVIDED BY THE EQUIPMENT MANUFACTURER AND CAN BE FOUND IN THE OWNER S PACKET POWER ST...

Page 75: ...r explosive Do not use such materials in the bilge Shut off electrical power and ventilate when using such materials anywhere on the boat or in the cabin Do not create sparks or use lighted materials WARNING luster In northern climates a waxing at the start and end of the boating season may suffice In southern climates an application of wax every three months will be required for adequate protecti...

Page 76: ... PLASTIC GLASS Never use a dry cloth or duster or glass cleaning solutions on acrylic To clean acrylic first flood it with water to wash off as much dirt as possible Next use your bare hand with plenty of water to feel and dislodge any caked dirt or mud A soft grit free cloth may then be used with a nonabrasive soap or detergent A soft sponge kept clean for this purpose is excellent Blot dry with ...

Page 77: ...and exposed components wiped dry to maintain appearance and working order Always clean spots stains etc immediately Test an unseen area of fabric before cleaning stain to insure that cleaning material will not cause damage NOTICE 8 EXTERIOR UPHOLSTERY FABRIC Exterior fabrics should be cleaned with a sponge or very soft scrub brush and a mild soap and warm water solution After scrubbing rinse with ...

Page 78: ...205 Sport 9 4 SECTION 9 CARE REFINISHING THIS PAGE LEFT INTENTIONALLY BLANK ...

Page 79: ... Panel See Layout Helm Gauges Switches L Launch Checklist 3 1 Layout Accessory Locations 7 1 Deck 2 4 Helm Gauges Switches 2 5 7 2 SYMBOLS 12 Volt Accessory Receptacle 6 4 7 2 A Accessories See Layout Accessory Locations B Batteries See Electrical System DC Batteries Battery Switch 3 5 Bilge Bilge Pump Maintenance 4 2 Blowers 3 5 4 2 Float Switch 4 1 Layout 4 5 Maintenance 8 3 Pumps 4 1 Switches B...

Page 80: ...g 1 1 Safety Labels 1 1 See also Warning Label Locations Security Considerations 8 5 Service and Maintenance iv 8 1 Skiing 1 10 7 3 Sources of Information iii Spillage Fuel Oil 4 1 Stability 1 6 Stainless Steel 9 2 Stains 9 1 Steering System 3 6 8 5 Stereo Memory 6 4 Stern Drive 2 3 See also Engines Swim Platform and Ladder 7 3 Swimming 1 9 7 3 Symbols 1 16 T Tachometer and Hour Meter 2 9 See also...

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