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12

SPECIAL PROCEDURES

Towing the

 

Watercraft

 

in 

Water

It is the same as explained in the 

2003

Operator’s Guide

. The hose location

and routing differs. Refer to the follow-
ing updated text and illustration.

Remove rear access cover.

Install pincher as shown.

1. Hose pincher on water supply hose 

Properly relatch cover.

CAUTION:

When finished towing the

watercraft, hose pincher should be
removed before operating it. Failure
to do so will result in damage to the
engine.

F08E08Y

1

smo2003-004b.fm  Page 12  Wednesday, January 22, 2003  11:41 AM

Summary of Contents for XP DI 2003

Page 1: ......

Page 2: ... Directive The 2003 Sea Doo Personal Watercraft do comply with the above men tioned directive and with 89 336 EC directive in order to match the current European requirements on Personal Watercraft PWC Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a trademark of Castrol Ltd Used under license The following trademarks are the property of Bombardier Inc or its subsidiaries SEA DOO B...

Page 3: ...the information pertaining to the RX DI model in the 2003 Operator s Guide P N 219 000 290 and then use this supplement to complete the specific information that applies to your XP DI model smo2003 004a fm Page 1 Wednesday January 22 2003 1 09 PM ...

Page 4: ...8 26 Mooring Cleats 9 37 Fuses 9 38 Battery 9 41 Storage Compartment Engine Cover Latches 9 42 Rear Access Cover 9 43 Automatic Bilge Pump 9 OPERATING INSTRUCTIONS 10 SPECIAL PROCEDURES 12 Towing the Watercraft in Water 12 MAINTENANCE 13 Lubrication 13 Periodic Inspection Chart 13 Fuses 14 TRAILERING STORAGE AND PRE SEASON PREPARATION 16 Storage 16 SPECIFICATIONS 21 smo2003 004a fm Page 2 Wednesda...

Page 5: ...3 LOCATION OF THE IMPORTANT LABELS XP DI Models TYPICAL F08L1UL 8 4 2 9 12 3 5 smo2003 004b fm Page 3 Wednesday January 22 2003 11 41 AM ...

Page 6: ...4 Label 1 F08A04L smo2003 004b fm Page 4 Wednesday January 22 2003 11 41 AM ...

Page 7: ...cation of these labels differ on the XP DI model Label 2 Label 3 Label 4 Label 5 Label 8 Label 9 Label 12 F00A22Y F02L2D0 F00L29Y F00L2XY F00A23Y F00A27Y F00A1AY F08G04Y smo2003 004b fm Page 5 Wednesday January 22 2003 11 41 AM ...

Page 8: ...INSTRUMENTS XP DI Model TYPICAL NOTE Components not shown here are the same as on the RX DI models in the 2003 Sea Doo Operator s Guide F08L1WL 16 19 42 23 26 18 41 43 15 37 38 26 14 smo2003 004b fm Page 6 Wednesday January 22 2003 11 41 AM ...

Page 9: ...Automatic Bilge Pump NOTE Some components shown in the 2003 Sea Doo Operator s Guide do not apply to this watercraft Refer to the following list 7 Shift Lever 8 Fuel Gauge Low Oil Warning Light 10 Tachometer 13 Fuel Tank Valve 17 Front Storage Compartment Cover Latch 20 Seat Strap 21 Seat Latch 22 Seat Extension Latch 24 Rear Storage Basket 30 Boarding Step 35 Reverse Gate 39 Side Vanes smo2003 00...

Page 10: ...rvoir cap To add injection oil in the reservoir un screw the cap counterclockwise Do not overfill Make sure oil level does not exceed the level shown on the following drawing Otherwise si phon out the extra oil Do not operate the engine when oil level exceeds the recommendation Reinstall cap and fully tighten it 16 Front Storage Compartment Cover It gives access to the front storage com partment A...

Page 11: ...periodically the lock pins tightness Tighten if needed and make sure storage compartment engine cov er latches properly 42 Rear Access Cover It gives access to the battery drive system suspension exhaust system and bailer pick ups Always relatch cover 43 Automatic Bilge Pump Bilge pump evacuates water from the bilge When safety lanyard cap is installed on its post bilge pump automatically turns on...

Page 12: ...h the use of the variable trim system VTS at varying speeds and water con ditions A mid range trim is generally used when cruising Experience alone will dictate the best trim for the condi tions During the watercraft break in period when lower speeds are recom mended it is an excellent opportunity to gain familiarity of trim adjustment and its effects When the nozzle is positioned in an up ward an...

Page 13: ...11 TYPICAL 1 Push on arrow pointing downward on VTS button 2 Bow down 3 Nozzle down F08J0BY 2 1 3 8 smo2003 004b fm Page 11 Wednesday January 22 2003 11 41 AM ...

Page 14: ...llow ing updated text and illustration Remove rear access cover Install pincher as shown 1 Hose pincher on water supply hose Properly relatch cover CAUTION When finished towing the watercraft hose pincher should be removed before operating it Failure to do so will result in damage to the engine F08E08Y 1 smo2003 004b fm Page 12 Wednesday January 22 2003 11 41 AM ...

Page 15: ...rt The following is to be added for the XP DI models F08E0BY 1 DESCRIPTION I Inspect verify clean adjust lubricate replace if necessary C Clean L Lubricate R Replace FREQUENCY FIRST 10 HOURS EVERY 25 HOURS OR 3 MONTHS EVERY 50 HOURS OR 6 MONTHS EVERY 100 HOURS OR 1 YEAR TO BE PERFORMED BY PROPULSION SYSTEM PTO flywheel and seal carrier L L OPERATOR smo2003 004b fm Page 13 Wednesday January 22 2003...

Page 16: ...1 to 6 Fuse description The fuses are de scribed with abbreviation as follows FP Fuel pump ACC Accessories information center REG Regulator charging system VTS Variable Trim System BAT Battery INJ Injection system The fuse description is followed by the ampere rating A Reinstall storage tray and properly relatch storage compartment cover Electrical Box To access fuses in the electrical box open fr...

Page 17: ... fuse TYPICAL 1 Fuse holder Electric bilge pump fuse is located at the bottom of the electrical box 1 Electric bilge pump fuse Properly reinstall removed components Properly relatch storage compartment cover F08H0KY 1 1 1 F18H1BY 2 F12H02Y 1 smo2003 004b fm Page 15 Wednesday January 22 2003 11 41 AM ...

Page 18: ... out otherwise water could be trapped in engine Should water freeze in engine severe damage will occur Check engine drain hose for obstructions Disconnect the quick connect fitting Press both tabs and pull fitting 1 Disconnect engine drain hose crankcase cooling outlet 2 Air compressor drain line Lower hose as necessary so that drain ing can take place Reconnect fitting when done Also ensure air c...

Page 19: ...vailable it is recom mended to use biodegradable anti freeze compatible with internal com bustion aluminum engines This will contribute to protect the environment NOTE The engine will not have to run during this operation but should have been ran before to exhaust as much water as possible from cooling sys tem components Hose Pinchers Installation Some hoses have to be plugged to prevent draining ...

Page 20: ...funnel approximate ly 1 m 3 ft above the deck when pour ing the antifreeze to create enough pressure so that it flows properly A 1 m 3 ft to ease antifreeze flow Pour antifreeze mix in engine until the colored solution appears at cooling system bleed outlet At this point install a hose pincher on bleed outlet hose 1 Bleed outlet hose Continue to pour until antifreeze ap pears at the engine drain h...

Page 21: ... the open fitting of the water regulator valve Pour approximately 200 mL 7 oz of antifreeze in the temporary hose to al low antifreeze flowing through the wa ter regulator valve and into muffler to protect it Remove temporary hoses and recon nect the factory hose to water regula tor valve NOTE Although antifreeze will mainly drain out the antifreeze has mixed with the water that was possibly trapp...

Page 22: ... body The seat should be partially left opened and the rear access cover and storage tray should be removed during storage This will avoid engine com partment condensation and possible corrosion If the watercraft is to be stored out side cover it with an opaque tarpaulin to prevent sun rays and grime from af fecting the plastic components water craft finish as well as preventing dust accumulation ...

Page 23: ...ect flow from propulsion unit ELECTRICAL Magneto generator output 270 W 6000 RPM Ignition system type Digital inductive Spark plug Make and type NGK ZFR4F Gap 1 1 mm 043 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse Battery 25 A Main 30 A Charging system REG 25 A VTS system 7 5 A Informationcenter ACC 2 A Injection system INJ 15 A Fuel pump FP 15 A Bilge pump 3 A...

Page 24: ...verse system No Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 272 cm 107 in Overall width 112 cm 44 1 in Overall height 104 cm 40 6 in Weight 274 kg 605 lb Load limit passengers luggage 181 kg 400 lb CAPACITIES Fuel tank 51 L 13 5 U S gal F...

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