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Scott Foil Di2, Assembly Manual

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Scott Foil Di2 Assembly Manual Download Page 9

16

17

Mark the top end of the stem on the steerer and cut 
the steerer 3-4mm below the marking. If you are 
unsure about your final bar height, include some 
standard 1 1/4” round spacers on top of the stem to 
maintain flexibility for height adjustment.

Install the headset expander by sliding it into the steerer under slight tension. 

FOIL BUILD UP MANUAL

 

  /   SCOTT   /   FOIL  /   2016

Tighten the expander to 8-10Nm. Use a torque wrench to ensure that you don’t overtighten the bolt. 

Summary of Contents for Foil Di2

Page 1: ......

Page 2: ... THE REAR DROPOUTS STIFFNESS AND COMFORT VALUES HAVE BEEN LIFTED TO A NEW LEVEL AND THE INTEGRATED COCKPIT IS JUST ONE EXAMPLE THAT SHOWS HOW FAR COMPONENT INTEGRATION HAS BEEN TAKEN ON THE NEW FOIL THE IDEA BEHIND THIS MANUAL IS TO GUIDE YOU THROUGH THE BUILD UP OF A DI2 EQUIPPED FOIL LARS TEUTENBERG TECHNICAL TEAM LIASON KNOWS ALL THE LITTLE TRICKS TO ENSURE THAT THE BUILD OF THE NEW FOIL CAN BE...

Page 3: ... all parts components cables wires junctions etc as well as a brief function test of the electronic Shimano Di2 groupset To do so connect all Shimano parts and connect via SM PCE1 or SM BCR2 to a laptop Update all components with the e tube software Finally check whether the drivetrain functions properly GETTING STARTED Wiring diagram before you start building the Foil check out the wiring diagram...

Page 4: ...he cables into the distant holes on the left and right side respectively Push the cables to the center and pull them out where the junction box is ultimately going to be placed A tool or a simple spoke might help to get the cables out Make sure the cable between the shifter and the cable entry on the bar is loose in order to avoid over tensioning once bar tape is applied Over tensioning often caus...

Page 5: ...nter opening for the junction box Here again a spoke might help to pull the cable out of the medial hole Connect all three cables to the 3 port junction box Junction A SM EW 90 A Use a Shimano tool to ensure a firm connection Mount the brake leavers on the bar Check that the brake cables are correctly pre installed Repeat the same procedure on the other side ...

Page 6: ... install the cable housings start by cutting them to the right length Slide the housings over the pre installed brake cables Use a bit of oil or grease to reduce the friction Make sure that the cable housing sits tightly in the foreseen opening of the brake leaver FOIL BUILD UP MANUAL SCOTT FOIL 2016 Fix the junction box Junction A to the cover by using a zip tie Make sure the button of the juncti...

Page 7: ...s to 1 1 5Nm using an Allen key FOIL BUILD UP MANUAL SCOTT FOIL 2016 If you want to equip the Foil with Shimano s Di2 Sprint Shifters SW R610 install them right under the brake levers and connect the Sprint Shifter wire with the brake lever using the Shimano tool Before the rear brake cable is inserted into the frame make sure you pre install cable guides or a shrinking tube in order to hold toget...

Page 8: ...lacing the bigger 1 1 4 bearing on the fork crown and the smaller 1 1 8 on the top using assembly grease Add the compression ring on top of upper bearing FOIL BUILD UP MANUAL SCOTT FOIL 2016 Continue with the headset cover and the required amount of spacers SCOTT offers specific aero spac ers for the Foil available in the following sizes 2mm 5mm 10mm and 20mm The Foil is delivered with 1x20mm 2x10...

Page 9: ...ar height include some standard 1 1 4 round spacers on top of the stem to maintain flexibility for height adjustment Install the headset expander by sliding it into the steerer under slight tension FOIL BUILD UP MANUAL SCOTT FOIL 2016 Tighten the expander to 8 10Nm Use a torque wrench to ensure that you don t overtighten the bolt ...

Page 10: ...rench to ensure that you don t overtighten the stem bolts FOIL BUILD UP MANUAL SCOTT FOIL 2016 Fix the Di2 wire that goes into the frame to the rear brake cable with a piece of tape This will facilitate pushing both cables through the frame Make sure the shrinking tube and cable guide have been installed according to the above description before you proceed with this step Insert the cables into th...

Page 11: ...ket opening Plug the cable into the internal junction box Junction B FOIL BUILD UP MANUAL SCOTT FOIL 2016 Mount the rear derailleur install a rubber seal on the Di2 wire and connect the latter to the rear derailleur using the recommended tool from Shimano Insert a 250mm Di2 wire into the hole below the front derailleur mount and connect it with the internal junction box Junction B ...

Page 12: ...its tightly on the frame Without proper adjustment of the stopper bolt it is possible that the front derailleur hanger can be damaged during the shifting process A properly adjusted stopper bolt will also improve shifting performance FOIL BUILD UP MANUAL SCOTT FOIL 2016 Fit a rubber seal over the Di2 wire and push it firmly into the hole to finish the front derailleur installation To fix the inter...

Page 13: ...e Fix a 550mm Di2 wire with a tape on the brake cable and pull it down the seat tube and out of the bottom bracket box FOIL BUILD UP MANUAL SCOTT FOIL 2016 Connect the Di2 wire with the internal junction box Junction B To install the internal seatpost clamp start by putting grease on the tightening bolt Make sure no grease reaches the concave contact area of the post ...

Page 14: ...to mount the saddle on the seatpost when the seatpost is not yet fixed in the frame Make sure to use the correct fixation clamp There are versions for round and oval shaped rails available Connect the Di2 wire that is routed through the seatpost with the internal Di2 battery mounted on the seatpost Use carbon grease on the seatpost to increase friction Slide the seatpost into the frame carefully s...

Page 15: ...Shimano press fit bottom bracket in such a way that the cables are not squeezed Press the bottom bracket into the frame using the correct Shimano tool Place the rubber piece into the hole under the bottom bracket FOIL BUILD UP MANUAL SCOTT FOIL 2016 Place the cable stop and measure the housing to the correct length Make sure the cable can always move freely when full brake force is applied Fix the...

Page 16: ...et push the axle through the bottom bracket Tighten the cover screw with the respective Shimano tool and make sure it doesn t sit too tightly Tighten the bolts on the left crank arm to 13 15Nm Use a torque wrench to avoid overtightening of the bolts Shorten the chain to the correct length and mount it by using a chain tool for Shimano Make sure the orientation of the chain is correct ...

Page 17: ...djust the distance Make sure you use the recommended brake pads for your wheelset Wrap the handle bar tape and fix it with tape right after the radius where the bar features a small step The top of the bar is ergonomically shaped and features an anti slip coating so that no bar tape is required FOIL BUILD UP MANUAL SCOTT FOIL 2016 ...

Page 18: ...34 35 WIN EVERY RIDE FOIL BUILD UP MANUAL SCOTT FOIL 2016 ...

Page 19: ...36 F O I L B U I L D U P M A N UA L S C O T T 2 0 1 6 SCOTT SPORTS COM ...

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