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OPERATION: Refrigeration

Beginning at the compressor, the refrigerant is

compressed into a high temperature gas. The

discharge line directs this gas to the condenser. At

the condenser (air or water cooled) the gas is

cooled by either air or water and it then condenses

into a liquid. This high pressure liquid then goes

through the liquid line to the expansion valve.

The thermostatic expansion valve meters liquid

refrigerant into the evaporator, the volume of liquid

refrigerant depending upon the temperature of the

evaporator; warmer evaporators get more

refrigerant and colder evaporators get less.

At the evaporator, the refrigerant enters an area of

relatively low pressure, where it can easily “boil off”

or evaporate. As it evaporates, it absorbs heat

from the evaporator and whatever is in contact with

it (such as the water inside it). After the evaporator,

the refrigerant, now a low pressure vapor, goes

through the suction line back to compressor, where

the cycle is repeated.

NDE554 & NDE654

March 2000

Page 15

CONDENSER

COMPRESSOR

THERMOSTATIC

EXPANSION VALVE

EVAPORATOR

SUCTION LINE

DISCHARGE

LINE

LIQUID LINE

REFRIGERATION

SCHEMATIC

Summary of Contents for NDE554

Page 1: ...R THE INSTALLER Environmental Limitations Page 3 FOR THE INSTALLER Page 4 FOR THE INSTALLER Wall Mount Kit Page 5 FOR THE PLUMBER Page 6 FOR THE ELECTRICIAN Page 7 FOR THE INSTALLER Final Check List P...

Page 2: ...ensions w x d x h Condenser Type Basic Electrical Min Circ Ampacity Max Fuse Size Ref Charge R 404A oz NDE554AS 1A 26 x 22 1 2 x 41 Air 115 60 1 19 1 25 24 NDE554WS 1A same Water same 17 9 20 18 NDE55...

Page 3: ...a food manufacturing plant it takes a raw material water and turns it into a food product ice The purity of the water is very important in obtaining pure ice and in maximizing product life This secti...

Page 4: ...tch the outside edge of the cabinet base and sink The icemaker dispenser is heavy use of a mechanical hoist is recommended to lift it to the height required to install it Follow the instructions packe...

Page 5: ...r side through the pre punched holes using standard plumbing practices Interior plumbing lines must be disconnected from the original connections and plugged when routing through the side or base 1 Re...

Page 6: ...FPT condenser inlet at the back of the cabinet The water pressure to all lines must always be above 20 psig and below 80 psig Drains Air Cooled Models There is one FPT drain at the back of the cabinet...

Page 7: ...y The machine requires a solid chassis to earth ground wire The ice maker should be connected to its own electrical circuit so it would be individually fused Voltage variation must remain within desig...

Page 8: ...ing connections been made and checked for leaks 4 Has the machine been leveled 5 Is there a minimum of 6 inches of clearance at the left and right sides of an air cooled machine 6 Is there a minimum o...

Page 9: ...should soon be making ice If desired the low side pressure may be checked it should be 38 PSIG or 2 PSIG The air cooled discharge pressure will depend upon air and water temperatures but should be be...

Page 10: ...ine on and off automatically as the level of ice in the bin changes Drain Tube When uncapped and lowered drains the evaporator Condenser Air or water cooled where the heat removed in ice making is dis...

Page 11: ...ng where the two seal faces meet Ice Sweep A plastic cap with fingers It revolves with the auger to sweep the ice into the ice chute Breaker Where the ice is compressed and much of the extra water is...

Page 12: ...ice level and water level The relays are for the gear motor with a built in time delay to clear the evaporator of ice when the unit turns off and for the compressor Mode Switch Manual control for the...

Page 13: ...n for 1 more minute clearing out ice in the evaporator and then The auger motor relay opens LED3 goes out and the auger motor stops The compressor will not restart until 2 minutes or more have passed...

Page 14: ...to the water regulating valve then to the water cooled condenser and down the drain There is also an additional water circuit to an electric valve When the water station glass filler lever is pushed...

Page 15: ...frigerant depending upon the temperature of the evaporator warmer evaporators get more refrigerant and colder evaporators get less At the evaporator the refrigerant enters an area of relatively low pr...

Page 16: ...dispensing vane When the dispensing vane sweeps the ice over the ice dispensing chute ice is released from the bin Ice will continue to discharge out this chute as long as the vane is turning It stop...

Page 17: ...egrees F 8 Slowly pour the cleaning solution into the water reservoir until it is full Wait 15 minutes then switch the master switch to ON 9 As the ice maker begins to use water from the reservoir con...

Page 18: ...voir At least twice a year the probe should be removed from the reservoir and the tip wiped clean of mineral build up NDE554 NDE654 March 2000 Page 18 BIN CONTROL SENSOR BIN TOP BIN CONTROL SENSOR Mov...

Page 19: ...action of the bearing It should rotate smoothly To remove the breaker remove the lower ice chute then take out all four allen head cap screws and pull the breaker off the auger and evaporator If the...

Page 20: ...ith a water treatment specialist regarding water treatment For more information on removal of these parts see REMOVAL AND REPLACEMENT 1 To remove the auger remove the front and top panels 2 Push bail...

Page 21: ...own Unit is shut down Circuit board has shut ice machine down due to high auger motor amp draw Check for cause of high amp draw including bearings gearmotor condition and scale on auger and in evapora...

Page 22: ...oir float valve leaks thru Replace float valve or seat Water cooled model overcharged with refrigerant Recover and weigh refrigerant Weigh in correct charge Water cooled model condenser coated with mi...

Page 23: ...mpressor is not check the compressor contactor coil If it is on the ice sensors may be blocked Remove them and check for mineral scale Scotsman s test box can also be used to determine if the ice sens...

Page 24: ...reservoir 7 Remove mounting screws from reservoir bracket and remove reservoir from icemaker 8 Reverse to reassemble BIN CONTROLS Ice Level Sensors 1 Disconnect electrical power 2 Remove front panel 3...

Page 25: ...or rust rough spots and damage a The bearing is pressed into the breaker to remove the bearing and replace it an arbor press is needed b Replace lower seals before installing new bearing in breaker No...

Page 26: ...en head cap screws holding breaker to evaporator d Lift up remove breaker from evaporator e If the auger is stuck use a slide hammer type puller to pull on the auger at the threaded hole The size of t...

Page 27: ...he grove for the snap ring 2 Replace the snap ring and pull the water seal down against it 3 The part of the water seal that rotates with the auger must also be replaced Remove the old part from the a...

Page 28: ...er the gearmotor has been inspected fasten the evaporator to the gear motor be sure that the number of shims indicated on the gear case cover is in place between the gearcase cover and the drip pan ga...

Page 29: ...way from the gear motor case Note The case cover output gear bearings and shaft are one pressed together assembly Replace as a unit C Inspect the oil gears and bearings If the oil level and condition...

Page 30: ...device such as a Charge Faster installed in it for metering liquid into the low side of the system 1 After a thorough evacuation shut off the manifold valves and switch off the vacuum pump 2 Place a...

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