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SERVICE DIAGNOSIS: Refrigeration and/or Mechanical

SYMPTOM

POSSIBLE CAUSE

PROBABLE FIX

Poor harvest

Too short harvest time

Check and adjust harvest time

Restriction of incoming water

Check supply, filter, strainer and valve

Hot gas valve does not open

Check for power to the coil, check for
not opening, replace

Not enough refrigerant

Locate leak, repair, replace drier,
evacuate and weigh in nameplate
charge.

Cube size too small

Adjust with cube size control

Unit cycles off during freeze or
harvest

Hi temperature switch opens and
closes

Hot gas valve leaks thru, replace it

Loose connection on PC board

Check and replace P C board

Low capacity

High head pressure, from dirty
condenser, faulty fan motor, or fan
control

Clean condenser, repair fan motor or
control

Non condensable gas in the system

Purge system, evacuate and weigh in
nameplate charge

Poor air circulation or extreme hot
location

Relocate the cabinet; or provide
ventilation

Overcharge of refrigerant

Evacuate and weigh in nameplate
charge

Cube size too big, unit runs out of
water before harvest

Adjust cube size control

Inlet water valve leaks thru

Replace valve

Hot gas valve leaks thru

At the end of the freeze cycle there
should be frost on the evaporator end
of the hot gas tubes, if not replace the
hot gas valve

Unit runs out of water

Reservoir leaks

Repair leak

Inlet water valve restricted

Clean or replace valve

Short harvest cycle

Adjust timer

Water pressure too low

Check supply

Unit shuts off before bin is full

Something blocking transducer

Remove blockage

Transducer is wet

Remove transducerand shake screen
dry.

Control not set on full

Set control to full.

Unit does not shut off

Ice level control failiure

Check circuit, see next page.

Timer stuck; does not turn

Replace timer

MCM1462

April, 1993

Page 21

Summary of Contents for MCM1462

Page 1: ...staller Location Assembly 3 Stacking 4 For the Electrician 5 For the Plumber 6 Final Check List 7 Initial Start Up 8 Freeze Cycle Operation 10 Harvest Cycle Operation 11 Component Description 12 Clean...

Page 2: ...he MCM1462 will fit the MDB900 ice storage bin 48 wide It will double stack with kit KSMCM48 The stacking kit includes Relay box and wires to interconnect bin controls Stainless steel panel bracket to...

Page 3: ...e the machine Do NOT push the bin into postion instead lift it there Pushing a bin may damage the legs and leg mounts Level the bin in both the front to rear and side to side directions by adjusting t...

Page 4: ...ker The top removed from the lower icemaker will no longer have any function A stainless steel bracket from the kit must be attached to the top of the bottom machine before the units are stacked Place...

Page 5: ...itions Low voltages can cause erratic operation and may be responsible for serious damage to the icemaker Electrical connections are made at the rear of the icemaker inside the junction box All extern...

Page 6: ...r foot on horizontal runs The drains to be installed to conform with the local plumbing code Install a vertical open vent on drain line high point to insure good draining The ideal drain receptacle is...

Page 7: ...tor plates 7 Have all electrical water and drain connections been made 8 Is the water supply line shut off valve installed and electrical wiring properly connected 9 Check all refrigerant lines and co...

Page 8: ...ll close the water inlet solenoid valve and the water fill cycle is complete If the sump is not full rotate the timer once again to repeat the harvest cycle The water pump should be pumping water thro...

Page 9: ...the icemaker in the harvest cycle place something directly below the transducer socket The machine should switch off at the END OF THE HARVEST CYCLE Within seconds after removal of the obstruction th...

Page 10: ...CLOSED When the ice cubes are partially formed the cube size control sensing bulb attached to the suction line will CLOSE and connect power to the timer motor The timer then controls the remainder of...

Page 11: ...te by the warming effect of the hot gas condensing in each evaporator plate and the water cascading over the ice cubes The released ice cubes drop into the ice storage bin below At the end of the harv...

Page 12: ...ch harvest cycle and prevents short cycling on the bin thermostat control Timer Timer Switch Assembly The timer cam is controlled by the cube size control The outer surface or large diameter lobe of t...

Page 13: ...When set at FULL it will not allow the machine to fill the bin any closer to the ice machine than about 8 and it will not work if the distance to the bottom of the bin is greater than 8 feet Because i...

Page 14: ...ates Gravity flow returns the unfrozen excess portion of water to the sump reservoir for recirculation Hot Gas Solenoid Valve The hot gas solenoid valve opens only during the harvest cycle to divert t...

Page 15: ...the reservoir drain cap and drain the cleaning solution from the sump Replace the drain cap 12 Rotate the shaft of the timer and switch assembly CLOCKWISE to the harvest position low part of the cam a...

Page 16: ...After all the scale has been removed rinse all of the surfaces inside the bin with clean potable water To sanitize the bin and ice machine interior Use an approved sanitizer and follow the directions...

Page 17: ...rect ice cube size is achieved To produce SMALLER sized ice cubes 1 Locate the cube size control on the front of the control box 2 Rotate the adjusting knob one eighth of a turn COUNTER Clockwise 3 Ob...

Page 18: ...e cube size control Rotating the shaft of the timer cam clockwise will allow putting the machine into either the freezing cycle or harvest cycle as required in the cleaning instructions To Adjust The...

Page 19: ...of the ice machine 1 2 22 from the base of the ice machine 1 4 30 from the base of the ice machine CHARACTERISTICS This machine uses R22 AIR COOLED Freeze cycle Average Discharge Pressure at 900 700...

Page 20: ...intake temperature too high air cooled Reduce room temperature Sump covers out of position Re position sump covers Cubes too small Adjust cube size Cube size control stuck open Replace cube size contr...

Page 21: ...tem Purge system evacuate and weigh in nameplate charge Poor air circulation or extreme hot location Relocate the cabinet or provide ventilation Overcharge of refrigerant Evacuate and weigh in namepla...

Page 22: ...circuit by attaching a jumper wire between bin thermostat posts on circuit board part no 12 1912 01 the circuit board with the timer on it Reconnect power If machine does not start go back to machine...

Page 23: ...attachment for the left water distributor tube and notch also that the distributor manifold connections at the top center of each evaporator plate is snug against the top of the plate Cube Size Contr...

Page 24: ...F water supply to machine 2 Loosen and remove outlet water line from the inlet water solenoid valve assembly 3 Remove screws and pull the water solenoid valve out to gain access 4 Pull electrical cord...

Page 25: ...important on an ice machine than is the high side If gauges must be used use very short hoses Minimal refrigerant discharged into the hoses equals minimal refrigerant discharged into the air If hi sid...

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