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MAR Split - Electrical / Refrigeration

The electrical circuit consists of drive motor, water

pump, water pressure switch, spout switch and

time delay safety device.
A.

Drive motor

The evaporator drum drive motor is a single phase

motor of 1/2 HP wired for 220 Volts 60 Hz – 2.1

Amps - 1400 R.P.M. with inherent thermal

protector. In normal operation this motor draws

between .8 and .9 amps.

IMPORTANT Make sure that drive motor

rotates clockwise facing the unit’s front.

Failure to this, may result in wrong rotation of

evaporator drum with the risk of major damages to

the system.
B.

Water failure Switch

This switch used as safety device when low or

interrupted supply water conditions are

encountered.
Operates on pressure between supply line and

feed line to water reservoir.
Range is 0,8 atm (10 psi) off and 1,2 (17 psi).
Cuts off complete unit and Resets automatically.
C.

Ice Spout Safety Switch

Located on top of the Ice Spout, the Safety Switch

is operated by a plate on top of the ice chute by

the ice backing up in the spout.
The switch will shut-off the liquid line valve and

gear drive motor. It will automatically reset when

the ice melts.
D.

Timer

- Time Delay - With settings from 0 to 30

min. It delays the energizing of main contactor in

relation to its time setting, preventing short cycling

of unit’s motor compressor and drive motor.
E.

Automatic Expansion Valve (A.E.V.)

The automatic expansion valve meters the

refrigerant from the liquid line to the evaporator. As

the pressure decreases on the low side, the

expansion valve opens and refrigerant escapes

into the evaporator drum channel where it absorbs

heat from water while evaporating. The valve

maintains a constant pressure in the evaporator

coil when the system is running independently of

the amount of refrigerant in the system.
This valve has a manual adjustment to give the

evaporator coil the desired pressure of refrigerant.

Turning the adjustment to the left,

counterclockwise, will increase the rate the

pressure in the evaporator.
When the compressor is not running the valve will

remain closed as the low side pressure will be high

enough to close the expansion valve.
- MAR1400 or MAR2000 are each equipped with

an expansion valve having an orifice of 2,5 m/m.
F.

Evaporator Drum

Refrigerant inlet/outlet takes place on left side

journal.
The drum body is covered by a jacket in special

stainless steel resistant to the water corrosion.

The front edge of the scraping blade must have

a minimum clearance of 0.10 m/m(.004 inch)

from cylinder metal jacket.

G.

Refrigerant Seal System

Housed in the refrigerant inlet/outlet manifold

located on the evaporator drum left side journal, is

a leakproof joint. This joint is made with seals that

are carefully designed and installed. The seals use

two rubbing surfaces. One surface turns with the

cylinder journal and is sealed to it with on O ring of

synthetic material. The other surface is stationary

and fitted in its housing with leak-proof O rings.
The rubbing surfaces (optically flats) are made of

two different materials: hardened steel for the

rotating ring and graphite for the stationary ring.
The rotating parts are:
a) the spring collar
b) the compression spring
c) the stainless steel seal ring with O ring.
The stationary parts are:
a) the graphitic ring with O ring
b) the stainless steel housing ring with gasket and

O rings.
H.

Heat Exchanger

There is a heat exchanger mounted in the suction

and liquid line to reduce flash gas in the liquid line,

to reduce liquid refrigerant in the suction line, and

to subcool the liquid refrigerant thereby increasing

the operating efficiency.

MAR1400 & MAR2000

December 2000

Page 22

Summary of Contents for MAR1400

Page 1: ...trol Devices 8 Location Consideration 9 Installation Diagrams 10 Water Circuit 11 Installation 12 Bin Thermostat 13 Component Assembly 14 Electrical Connection 15 Multiple Installations 16 Testing 17...

Page 2: ...purchaser as per the instructions given in this service manual Take time now and read this manual which contains valuable information on the MAR Split System For any further questions regarding the ca...

Page 3: ...ine sizes may need to be larger depending upon length of run MAR1400 MAR2000 December 2000 Page 3 A B C 1Water Inlet Fitting 2 Liquid Line 3 Suction Line 4 Drain MAR1400 OR MAR2000 876 mm 34 49 621 mm...

Page 4: ...11 PSIG MAX WATER TEMPERATURE 35 C 95o F MIN WATER TEMPERATURE 5 C 41o F MIN WATER PRESSURE 1 atm 15 PSI MAX WATER PRESSURE 5 atm 75 PSI MIN AMBIENT TEMPERATURE 5 C 41o F MAX AMBIENT TEMPERATURE 40 C...

Page 5: ...MAX WATER TEMPERATURE 35 C 95o F MIN WATER TEMPERATURE 5 C 41o F MIN WATER PRESSURE 1 atm 15 PSI MAX WATER PRESSURE 5 atm 75 PSI MIN AMBIENT TEMPERATURE 5 C 41o F MAX AMBIENT TEMPERATURE 40 C 104o F...

Page 6: ...e ice Scale ice is a dryer and colder form of the familiar flake ice The MAR split unit is a remote low side system A remote low side allows more flexibility in placement of the ice machine section So...

Page 7: ...ater cooled MAR2000 Use MAR2000 RHS A C air cooled or MAR2000 RHS W C water cooled Condensing Unit Component Guidelines The condenser is basically a heat exchanger where the heat absorbed by the refri...

Page 8: ...rongly recommended for a condensing unit Set to values shown on tech spec Lo Pressure Control Recommended for a condensing unit Very important because in case of refrigerant leaks at the evaporator it...

Page 9: ...able below show the recommended sizes of refrigerant lines Note The tubing connections at the MAR unit are 3 8 liquid and 5 8 suction Insulate any lines that will be exposed to temperatures that will...

Page 10: ...Installation Diagrams MAR1400 MAR2000 December 2000 Page 10...

Page 11: ...end use application this can be refrigerated or non refrigerated Also a weight volume ratio of 2 1 cubic meters per 1000 Kg of ice 30 lb per cubic foot must be taken into consideration for correct ic...

Page 12: ...n top of ice storage bins on the side of cold storage room supported by special pre set stands or in case of fishing vessel installation inside or on top of the fish hold Note See sales information fo...

Page 13: ...t is above the control box not in chute or machine compartment ICE CHUTE The ice chute is packed separately and must be connected to the ice machine after it has been positioned on the ice storage bin...

Page 14: ...perfect radius as possible The liquid line is not critical regarding its slope and position but the suction line must be installed so the tubing will drain toward the compressor After all lines are c...

Page 15: ...e the connected load individually fused see specifications and provided with ground line The maximum allowable voltage variation must not exceed ten percent of the nameplate rating even under starting...

Page 16: ...n line of the coldest evaporator to prevent warmer higher pressure low side vapor from moving into the colder evaporator during the off periods The MAR liquid line connection must NOT be connected dow...

Page 17: ...e system from the rack A high vacuum gauge capable of registering pressure in microns should be attached to the system Evacuate the system to 300 microns CHARGING DEDICATED SYSTEM When a dedicated con...

Page 18: ...fore adding refrigerant 8 Observe oil level in compressor crankcase sight glass and add oil as necessary to bring level to center of the sight glass 9 Let the system operate for at least two hours the...

Page 19: ...the cylinder drum is constantly submerged in water This allows the cylinder metal jacket to draw a film of water that as soon as it comes out of the water freezes almost instantly due to the heat abso...

Page 20: ...MAR1400 MAR2000 December 2000 Page 20 1 Water drawing area 2 Water sprayed onto freezing cooling area 3 Sub cooling area 4 Float valve 5 Water line 6 Scraping blade 7 Water pump 8 Water basin 9 Revolv...

Page 21: ...December 2000 Page 21 1 Liquid Line 2 Heat exchanger 3 Automatic expansion valve 4 Suction line 5 Water inlet 6 Float valve 7 Water basin 8 Evaporator drum 9 Scraping blade 10 Water pump 11 Spray bar...

Page 22: ...em is running independently of the amount of refrigerant in the system This valve has a manual adjustment to give the evaporator coil the desired pressure of refrigerant Turning the adjustment to the...

Page 23: ...Both the MAR1400 and the MAR2000 are equipped with a gear reducer having a ratio of 1 570 The gear reducers are greased for life therefore they do not require any maintenance O Water pump spay bar Us...

Page 24: ...rate of refrigerant flow Turning the adjustment to the right clockwise the refrigerant flow to the evaporator is reduced Use the stem cap of the AXV for manual adjusting operations Set the EPR first...

Page 25: ...ne valves Recover any refrigerant from the MAR unit After that the flare fitting at the inlet of refrigerant manifold can be disconnected as shown 2 Remove the 4 allen screws connecting the refrigeran...

Page 26: ...ecessary to stroke on it a very fine sand paper stripe Check to see that washer be properly clean and positioned with keyway to match the key 10 If necessary replace the 0 rings of the S S ring that h...

Page 27: ...l mechanism S S ring and spring then the seal mechanism ring 17 Fit the screw of 4 MA with its nut in one of the three threaded holes then screw down the nut in order to compress the spring 18 When th...

Page 28: ...ch keeps in place the seal ring inside the refrigerant manifold and fit inside the manifold the gasket 22 Position the manifold on the six mounting studs fit the six mounting nuts and washers and tigh...

Page 29: ...w securing pulley on gear box input shaft 3 Remove four nuts and washers which secure the gear box to the evaporator basin side frame 4 Gently tap on the gearbox with a mallet to loosen it from its mo...

Page 30: ...ording to model technical specification 7 Check gauge for Suction Line Pressure which varies depending upon models inlet water temperature and ambient temperature 8 Check drive motor operation Normal...

Page 31: ...12 Open a little bit the float valve holding arms and remove it from the holder 13 Remove screws and clip ring securing float valve bracket to the nozzle 14 Withdraw bracket from float valve nozzle 1...

Page 32: ...arge of oil in system Check moisture indicator and remove charge and drier Replace recharge the system Not enough refrigerant Check for refrigerant leak Lo water level Intermittent water supply or too...

Page 33: ...g against rotating drum Remove blade and melt up ice formation Lower water level to correct value Making wet ice Surrounding air temperature above 40EC 100EF Correct or move unit to cooled location Un...

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