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Scotchman 2094A, Manual, Page: 1 / 57

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Scotchman 2094A Manual Download Page 1

You have downloaded a manual for our

Model SHEARMASTER 610.

Summary of Contents for 2094A

Page 1: ...You have downloaded a manual for our Model SHEARMASTER 610...

Page 2: ...www scotchman com MODEL SHEARMASTER 610 24 PLATE SHEAR MARCH 2022 SERIAL 2094A UP...

Page 3: ...n Electrical Requirements Machine Start Up Machine Stroke Inspection and Adjustment MAINTENANCE Lubrication Scheduled Maintenance MACHINE OPERATION Bar Shear Operation Shear Blade Adjustment Shear Arm...

Page 4: ...9 1 Shear Arm Assembly 30 9 2 Shear Table Assembly 32 9 3 Upper Panel 33 9 4 Sheet Metal 34 9 5 Electrical Unit 36 9 6 Power Unit 38 9 7 Hold Down Assembly 40 9 8 Cylinder Assembly 41 9 9 Material Co...

Page 5: ...ce any part of your body into or under any of the machine s moving parts 4 Wear the appropriate personal protective equipment Safety glasses are required at all times whether operating setting up or o...

Page 6: ...raulic and electric components are subject to their respective manufacturer s warranties This warranty does not apply to machines and or components which have been altered changed or mod ified in any...

Page 7: ...3 0 WARNING LABELS ITEM PART DESCRIPTION A 003100 MAIN WARNING LABEL B N A CAPACITY LABEL C 003120 DANGER VOLTAGE D 003105 FINGERS BEYOND SHEAR PAGE 6 FIGURE 1 A B C D...

Page 8: ...ET UP PROCEDURES PLEASE READ THOROUGHLY BEFORE OPERATING THIS MACHINE 4 1 PHYSICAL DIMENSIONS INCHES CM F Floor To Bottom Of Base 3 1 2 8 9 G Floor To Bar Shear 32 81 2 K Height 70 178 L Width 33 5 85...

Page 9: ...Y BEFORE ATTEMPTING TO MOVE THIS MACHINE THIS MODEL WEIGHS 3 0100 LB 1 368 KG IT IS DESIGNED TO BE MOVED BY A FORKLIFT OR AN OVERHEAD CRANE THERE ARE FORKLIFT SLOTS DESIGNED INTO THE BASE OF THE MACHI...

Page 10: ...SPECIFICALLY THE FOLLOWING ITEMS 1 The stroke control handles 2 The jog switch 3 The selector switch 4 The emergency stop buttons 5 Hydraulic hoses and fittings 6 A general inspection of machine shrou...

Page 11: ...ents The electrical diagram for the machine is inside the cover of the control box THE DIAGRAM IS ALSO IN FIGURE 4 For electrical supply lines ten feet 3 m or shorter we recommend at least 12 and pref...

Page 12: ...BE 250VA START 95 96 1 14 13 97 98 2PB A2 1M A1 L X2 1OL LED WORK LIGHT E STOP 1 2 1PB 2 1M 14 13 G 1PL GRN YEL X1 X2 3 RED WHT RED 4 BLK 1FTS 1 XOO 2 3 OOX 4 5 OOX 6 2LS 7 9 10 9 1LS 2CVC 1CVC X2 RE...

Page 13: ...E REPLACEMENT 1FU 2FU FNQ R 1 3FU FNM 2 SEE TRANSFORMER FOR WIRING DATA OPTIONAL WORK LIGHT AVAILABLE 1T MUST BE 250VA START 95 96 1 14 13 97 98 2PB A2 1M A1 L X2 1OL LED WORK LIGHT E STOP 1 2 1PB 2 1...

Page 14: ...WWW SCOTCHMAN COM BEST IN THE BUSINESS WARRANTY S C O T C H M A N...

Page 15: ...e power to the machine has been turned off the selector switch must be placed in the START position to restart the machine 4 6 MACHINE STROKE INSPECTION ADJUSTMENT The stroke setting is important for...

Page 16: ...PAGE 13 FIGURE 5...

Page 17: ...bbed on with a brush or applied with a squirt can or a spray applicator Grease the main pins daily SEE FIGURE 6 ON THE FOLLOWING PAGE Grease all other fittings twice per week Mobil Grease XHP 222 Spec...

Page 18: ...program that fits their needs 1 EVERY 500 HOURS OR SIX MONTHS B Check the condition of all cutting blades on the machine C Check the condition of the bushings in the shear beam This can be done visual...

Page 19: ...d to expose four 4 cutting edges After a period of time and subsequent dulling of the blades the blades can be removed rotated and reinstalled back on the machine Blade Clearance must be checked whene...

Page 20: ...FOR USE ON RIGHT SIDE OF TABLE ALIGN 45 NOTCH FLUSH WITH EDGE OF TABLE FOR MITERING REVERSE ORIENTATION FOR USE ON OTHER SIDE F E E D M A T E R I A L FEED MATERIAL FEED MATERIAL FEED MATERIAL ALIGN F...

Page 21: ...HE OPERATOR SHOULD ALSO BE FAMILIAR WITH THE FOLLOWING MAINTAIN PROPER BLADE CLEARANCE The quality of the cut is an immediate indication of the condition of the shear blades or the amount of clearance...

Page 22: ...t cant or tilt of a few thousandths of an inch as shown above right The top cutting edge of the lower blade is closer to the top blade than the bottom Lock the upper blade in position by tightening th...

Page 23: ...r arm against the back frame of the machine To adjust the arm loosen the lock nuts on the three adjusting bolts With a wrench tighten the adjustment bolts down tight and then back them off 1 4 of a tu...

Page 24: ...lower blade say 10 with the probe depressed Secure the slide block C in this position Arrange the vertical bar D so that the length stop is in line with the shear blades Using a steel rule measure th...

Page 25: ...ect PROBE on the selector switch To speed up production when using the bar shear set the top limit switch so that the moving blade just clears the material to be cut o Select PROBE on the selector swi...

Page 26: ...PAGE 23 FIGURE 13 11...

Page 27: ...oltage and phase 5 Check the line wiring connections at the starter For the wiring diagram SEE FIGURE 4 ON PAGE 11 6 Check the line voltage at the starter If the correct line voltage is present at the...

Page 28: ...ound There should be no voltage reading between 6 and ground With the pedal depressed the voltage should read 110 to 120 volts between 6 and ground There should be no voltage reading between 5 and gro...

Page 29: ...ine does not stop when the foot control is released SEE SECTION 8 3 Check the limit switch plunger to make sure that it is operating freely The limit switch can be tested with an Ohm meter The limit s...

Page 30: ...gauge with a minimum capacity of 4 000 PSI 275 BAR is required With the machine s power off install the pressure gauge Power the machine and place a piece of steel in the shear section and clamp it d...

Page 31: ...ead has been removed anchor the cylinder to a floor anchor or something similar and hook a come along to the cylinder clevis and pull the head and ram out of the tube 6 Remove the locking nut from the...

Page 32: ...are for REFERENCE ONLY See next page for for the Cutaway View to help with assembly EXPLODED VIEW 1 2 FIGURE 12 025106 SEAL KIT FOR 025105 CYLINDER 1 WEAR RING 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 0251...

Page 33: ...MBLY 1 025105 11 ROD 1 025105 12 INTERNAL HEAD 1 025105 13 THREAD RING 1 025105 14 SET SCREW ITEM QTY PART DESCRIPTION 025105 1 WEAR RING ITEM S 1 7 ARE INCLUDED IN SEAL KIT P N 025106 Please Note tha...

Page 34: ...t ROLLER CONVEYOR P N 026976 STANDARD FEATURES Hydraulic Hold Down Electric Back Gauge Electric Stroke Control Electric Foot Pedal Two Stage Hydraulic Pump 10 hp Motor Forklift Accommodations Warranty...

Page 35: ...Nut B 017486 Metering Boss C 221328 M 12 x 90 SHCS D 017485 Main Bushing E 017480 Shear Beam Includes D G F 221415 M 16 x 40 SHCS G 080169 Bushing H 033175 Shear Blades J 218120 M 12 x 50 Set Screw K...

Page 36: ...PAGE 31 FIGURE 14...

Page 37: ...ART DESCRIPTION A 080063 Handles B 025705 Guide C 026618 Tee Nut D 220029 M 10 x 35 BHCS E 210012 M 10 Jam Nut F 230210 M 10 x 30 FSHCS G 026698 Rest Buttons H 080430 Table J 080435 Complete Table PAG...

Page 38: ...N 1 080061 Handles 2 004087 Pointers 3 220014 M 6 x 10 BHCS 4 017496 Stroke Plate 5 004086 Limit Switch Mounts 6 562113 Limit Switches 7 073450 M 4 x 6 SHCS 8 017493 Top Shroud Front 9 090385 Light 10...

Page 39: ...490 Front Shroud B 017491 Rear Shroud C 017499 Slug Ramp D 017503 Shear Door E 017496 Stroke Plate F 017500 Cylinder Cover Hold Down G 017494 Cylinder Cover H 017493 Upper Panel Front I 017492 Upper P...

Page 40: ...PAGE 35 FIGURE 17...

Page 41: ...74 Start Switch I 562453 Foot Switch 011753 Cord Foot Switch 562452 Micro Switch Foot Switch J 011868 SHEAR START PROBE Switch J1 011506 Ledgend M 011856 Disconnect Switch N 013215 Overload 230 Volt 3...

Page 42: ...PAGE 37 FIGURE 18...

Page 43: ...13509 017552 017553 017550 017558 017561 017564 017567 017570 017526 Return Line Fan Fan Cord Filter Breather Cap Hold Down Cylinder Pressure Hose Pressure Hose Cylinder Motor Assembly 220 1PH Motor A...

Page 44: ...Page 39 A H G I J K A B B L M O N P D C A B Q F E R FIGURE 19...

Page 45: ...LD DOWN ASSEMBLY ITEM PART A B C D E F 201610 113017 017502 221315 017505 017531 DESCRIPTION M 16 x 25 DIN933 HHCS M 16 Washer Hold Down Plate M 12 x 40 SHCS Hold Down Guide Hold Down Cylinder FIGURE...

Page 46: ...PAGE 41 9 8 CYLINDER ASSEMBLY ITEM PART DESCRIPTION A 016630 2 1 2 Snap Ring B 025071 Cylinder Anchor Pin C 025105 Cylinder D 017510 Clevis Pin E 016620 Snap Ring F 017507 Cylinder Clevis FIGURE 21...

Page 47: ...er C 026955 Bump Roller Mount D 026962 Bump Roller E 016402 3 4 Snap Ring F 201212 M 10 x 35 HHCS G 026960 Bump Roller Assembly H 026965 Bump Roller Mount I 026905 Rollers J 026972 Track Assembly K 02...

Page 48: ...PAGE 43 FIGURE 22...

Page 49: ...0 M 3 x 10 SHCS 12 025329 Switch Mount 13 025326 Gland Plate 14 000202 Cord Grip 15 219047 M 6 x 6 SS 16 025317 Length Stop 17 025320 Slide Block 18 025361 Handles 19 000202 1 2 Liquid Tight Connector...

Page 50: ...PAGE 45 FIGURE 23...

Page 51: ...TION 1 028451 Stand Includes 2 3 2 049217 Foot 3 208024 Hex Nut 4 028456 Mounting Bracket 5 028422 Tee Nut 6 073420 M 8 x 16 SHCS 7 214011 M 8 Flat Washer 8 221115 M 8 x 20 SHCS 9 208010 M 8 Hex Nut 0...

Page 52: ...PAGE 47 FIGURE 24...

Page 53: ...PAGE 48 9 12 ELECTRICAL HYDRAULIC SCHEMATICS FIGURE 25...

Page 54: ...AXIMUM UPSTREAM PROTECTION PER N E C CODE 430 52 AND TABLE 430 152 FUSE REPLACEMENT 1FU 2FU FNQ R 1 3FU FNM 2 SEE TRANSFORMER FOR WIRING DATA OPTIONAL WORK LIGHT AVAILABLE 1T MUST BE 250VA START 95 96...

Page 55: ...1CR 31 1CR A1 1SS 1SS 6 5 3 2 2 2 1 1 1 1PB 3 2PB CVC CVC CVC CVC 4 WL 13 1M 14 1M X2 X2 X2 X2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4 4 FTS1 R FTS1 B FTS1 W GRN YEL BLUE BROWN CORD SET FEMALE...

Page 56: ...D T3 6 T2 4 T1 2 A H RESET TEST A2 NC 22 14 NO NO NC 97 96 98 95 _OL_ ZB32 32 2 6 A 4 8 OVERLOAD L1 L2 A1 T1 T2 T3 A2 L3 13 NO 14 NO 1M CONTACTOR T3 6 T2 4 T1 2 A H RESET TEST A2 NC 22 14 NO NO NC 97...

Page 57: ...0VA PRIMARY SIDE WHITE GREEN SECONDARY SIDE RED RED FUSE FUSE EATON CO250E6U X4 X3 X2 X1 XF H5 H4 H3 H2 H1 1T 3FU 250 VA FUSE 1 7 2 8 3 9 4 7 5 8 6 9 1 2 3 4 5 6 From the Motor 1 9 are Wires 240 380 4...

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