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©2010 

 

GEAR OPERATION

 

Multi speed bicycles can have internal or derailleur gear systems.

 

   

 

 

 

 

WARNING: Improper shifting can result in the chain jamming,  

 

   

 

 

 

 

or becoming derailed resulting in loss of control or a crash.

 

   

 

 

 

 

Always be sure the chain is fully engaged in the desired gear  

 

   

 

 

 

 

before pedaling hard.

 

   

 

 

 

 

Avoid shifting while standing up on the pedals or under load. 

 

   

 

 

 

 

To shift properly, pedal the bicycle with little pressure on the pedals, and  

 

 

   

 

 

 

 

move the shifter (1) gear at a time, ensuring that the chain is fully engaged  

 

   

 

 

 

 

in that gear before applying more pressure on the pedals. For bicycles with 3   

 

   

 

 

 

 

front chain rings; avoid “Cross Chaining”, which is the position when the chain  

 

   

 

 

 

 

is in the smallest cog in the rear combined with the inner or smallest chain    

 

   

 

 

 

 

ring in the front, or the largest cog in the rear and the outer or largest chain    

 

   

 

 

 

 

ring in the front. These gear positions put the chain at the most extreme angle  

 

   

 

 

 

 

and can cause premature wear to the drivetrain. Bicycles with 3 front chain    

 

   

 

 

 

 

rings have enough gear “overlaps” that these gears are not needed.

 (Fig. 2.13)

 

Internal Gears  (no derailleur)  

 

An internal gear system is one where the gears are housed within the rear hub of the    

 

bicycle. With internally geared bicycles, it is recommended to STOP pedaling while you  

 

shift gears. The bike may be sitting still or rolling to shift. Shifter designs vary, you will    

 

either twist or operate a push button to change gears. The shifter will indicate either    

 

“low to “high” or a series of numbers from 1 up. Low or “1” is the lowest gear. This is    

 

used for slower riding, hill climbing, or to allow for easier pedaling. It is recommended  

 

to start off in this gear and move through the gears as speed increases as needed,  

 

or comfortable. It is OK to ride the whole time in only one gear if this is comfortable.  

 

Backpedaling should have no effect on an internally geared bicycle (unless it is equipped  

 

with foot activated brakes), however, backpedaling should not be necessary when  

 

riding, and invites the possibility of clothing being caught in the chain, and should  

 

be avoided. See Assembly and Maintenance for further information on proper  

 

gear adjustment. (Fig. 2.14)

BEF
ORE Y

OU RIDE

AVOID THESE GEARS!

1

2

2.13

2.14

23

Summary of Contents for 12in Tiger

Page 1: ...Correct Correct Incorrect CORRECT FITTING Make sure your helmet covers your forehead INCORRECT FITTING Forehead is exposed and vulnerable to serious injury 2010...

Page 2: ...to your satisfaction with Cycling Sports Group and its products For questions regarding performance assembly operation parts or returns contact the experts at Cycling Sports Group directly by calling...

Page 3: ...doubts or concerns as to your experience or ability to properly assemble repair or maintain your bicycle You will save time and the inconvenience of having to go back to the store if you choose to wr...

Page 4: ...y lose control and fall Because any fall can result in serious injury or even death we do not repeat the warning of possible injury or death whenever the risk of falling is mentioned A SPECIAL NOTE FO...

Page 5: ...Warning Note to parents Fit Helmets Protective Gear Clothing Safety Checklist Riding Safety Operation Security Maintenance Storage 1 PARTS IDENTIFICATION Single Speed Bicycle Multi Speed Bicycle 6 7...

Page 6: ...aller children s bicycles also contain training wheels Handlebar stem Front brake Brake pad Front fork Front hub Wheel reflector Rear brake lever Handle bar Front reflector Seat Rear reflector Seat st...

Page 7: ...etc Seat Rear reflector Seat post Quick release Rear Brake Gear control cable Shi lever Handlebar stem Head set Head tube Top tube Down tube Seat tube Seat stay Front derailleur Chain wheel Bo om Bra...

Page 8: ...ot touch the ground easily The rider can simply move forward of the saddle while mounting and dismounting the bicycle The saddle can be adjusted lower if the rider is uncomfortable this high but note...

Page 9: ...d from the frame beyond its Minimum Insertion or Maximum Extension mark If your seat post extends from the frame beyond these markings the seat post or frame may break which could cause you to lose co...

Page 10: ...NTENDED1 Road tandems are designed to be ridden on paved roads only They are not designed for mountain biking or off road use Road tandems are designed for touring with racks and panniers NOT INTENDED...

Page 11: ...tions for the operation of a bicycle that includes Condition 1 and Condition 2 as well as rough trails rough un paved roads and rough technical areas and unimproved trails Jumps of 60 cm 24 in or less...

Page 12: ...ould cause you to lose control and fall Failure to properly tighten the stem binder bolt the handlebar binder bolt or the bar end extension clamping bolts may compromise steering action which could ca...

Page 13: ...ble have good ventilation fit correctly cover forehead Always wear a properly fitted helmet which covers the forehead when riding a bicycle Many states require specific safety devices It is your respo...

Page 14: ...ss for the weather keeping in mind that when cycling the wind can be colder than just walking or standing Reflective clothing is always recommended for cycling Avoid wearing all black or dark clothes...

Page 15: ...wear Ensure rims run true and have no obvious wobbles or kinks Ensure all wheel spokes are tight and not broken Check that axle nuts are tight If your bicycle is fitted with quick release axles make...

Page 16: ...at front and rear derailleurs are adjusted and function properly Ensure shift levers are securely attached Ensure derailleurs shift levers and control cables are properly lubricated Frame and Fork Che...

Page 17: ...good clean condition at all times Periodically inspect all reflectors brackets and mounting hardware for signs of wear or damage Replace immediately if damage is found Front rear reflectors should be...

Page 18: ...aled driveways Be extra careful at intersections and when preparing to pass other vehicles Familiarize yourself with all the bicycle s features Practice gear shifts braking and the use of toe clips an...

Page 19: ...aws regarding night riding Many areas require the use of lights for night riding in addition to a full set of CPSC compatible reflectors Ensure bicycle is equipped with a full set of correctly positio...

Page 20: ...nearby 7 Before entering a street Stop look left right and left again for traffic If there s no traffic proceed into the roadway 8 If riding downhill be extra careful Slow down using the brakes and m...

Page 21: ...you have control over how quickly the bicycle comes to a stop It is also important to know the environment that you are riding on For example a dry paved road is very predictable when stopping But if...

Page 22: ...he bicycle to lose steering function leading to a crash To best avoid this apply the front and rear brakes simultaneously while shifting your body weight back slightly to compensate for braking force...

Page 23: ...nough gear overlaps that these gears are not needed Fig 2 13 Internal Gears no derailleur An internal gear system is one where the gears are housed within the rear hub of the bicycle With internally g...

Page 24: ...using a possible danger when you attempt to pedal again Remember always pedal through the gear change on a derailleur equipped bicycle Rear Shifter The rear shifter right will have an indicator that r...

Page 25: ...pedaling should be avoided on derailleur bikes because the chain can jam and cause the bike to become unstable Fig 2 17 SECURITY You just bought a new bicycle Don t lose it It is advisable that the fo...

Page 26: ...om bracket bearings of your bicycle have been submerged in water they should be taken out and re greased This will prevent accelerated bearing deterioration If paint has become scratched or chipped to...

Page 27: ...ist before riding If you need replacement parts or have questions pertaining to the assembly of your bicycle call the service line direct at Tools Required Phillips head screw driver 4mm 5mm 6mm and 8...

Page 28: ...3 3 Check handlebar stem clamp bolts to be sure they are properly tightened and handlebar can not move The angle of the handlebar can be adjusted To adjust loosen all of the handlebar stem clamping b...

Page 29: ...e fork assembly in place slide the handlebar assembly onto the fork tube Replace the top cap and bolt Tighten the top cap bolt only until the handlebar assembly and fork have no free play but so that...

Page 30: ...a step washer be sure the step fits into the key hole at the top of the wheel slot Tighten the two outer axle nuts evenly Tighten one side part way then tighten the other side and repeat until both si...

Page 31: ...e lock nut until you start to feel some resistance with the fork 6 Try to close the handle If it closes easily open it up and tighten the lock nut further If it is too difficult to close open the hand...

Page 32: ...ed far enough into the frame to hide the Minimum insertion mark on the seat post Riding a bicycle with the seat post above this line is dangerous and can cause injury to the rider or damage to the bic...

Page 33: ...each pedal spindle Start each pedal spindle by hand to avoid stripping the threads Note that the right hand pedal attaches to the chainwheel side crank arm with a right hand clockwise thread The left...

Page 34: ...adjustment barrel loosen the cable anchor bolt until you can see a hole through the anchor bolt for the cable wire to attach thread the cable wire through the cable anchor and snug the cable anchor by...

Page 35: ...hten the locknut the brake will end up centered Repeat the steps until the brake is centered Brake is correctly adjusted when The brake pads do not drag on the rim when the brake is open Both brake pa...

Page 36: ...t hand to pull the brake cable tight through the cable anchor again inspecting that the cable end is seated in the brake lever and the barrel adjuster of the brake Tighten the cable anchor as much as...

Page 37: ...e where both brake pads are an equal distance away from the rim While keeping the nut still re tighten the Allen bolt Squeeze the brake lever a few times to be sure that the brake is centered Repeat a...

Page 38: ...until the brake lever does not have any free play Next squeeze the brake lever and allow it to return Check to see if the bearing unit bottoms out on the lower detangler plate If so unscrew the adjust...

Page 39: ...pper plate Upper cable long casing Single cable casing Cable adjuster Cable spli er Bearing Football ends Lower plate Lower cable Lower cable Locknut Locknut Adjus ng barrel Set for maximum travel Min...

Page 40: ...an be inserted into the brake carrier Brake adjustment Check to be sure the cable is seated in the brake lever Loosen the cable anchor bolt just enough to allow the cable wire to move freely With your...

Page 41: ...tered If you run out of adjustment you can go to the other side and loosen the screw slightly to continue adjusting the brake When the brake is correctly adjusted both sides should move evenly when th...

Page 42: ...ely in the adjustment barrel or cable end rests in the recess of the brake lever Fig 3 37 If the brake cable is disconnected at the disc caliper thread the brake wire through the adjustment barrel loo...

Page 43: ...evere injury could result from contact with the hot disc Mind your legs as well as your hands These brakes require breaking in Ride and use the brakes gently for 13 miles before using the brakes in do...

Page 44: ...ple turning clockwise will loosen the cable tension and move the chain away from the wheel while turning counter clockwise will tighten cable tension and direct the chain towards the wheel Shift the r...

Page 45: ...falls off the largest chainwheel and into the pedals you will need to turn the High limit screw in 1 4 turn increments clockwise until the chain no longer falls off Shift through every gear using the...

Page 46: ...m your bicycle Remove the hex nut from the caliper brake bolt on the rear of the fork and slide the brake assembly from the fork Place the fender assembly onto the fork making sure the attachment hole...

Page 47: ...race was included with your bicycle and follow the given instructions for that particular brace C Shape Brace Remove the outer axle nut and washer from the rear wheel axle Place the brace stabilizer w...

Page 48: ...r fit Fig 3 49 Training Wheel Stabilizer Bracket Remove the outer axle nut and washer from the rear wheel axle Insert the wheel brace into the stabilizer bracket so that the forked end of the stabiliz...

Page 49: ...adjustments are correct and will allow you to pinpoint any trouble areas If you encounter any problems refer to the appropriate section and make any necessary adjustments Check the tire pressure and i...

Page 50: ...ess lubricant and keeping these areas clean and dry LUBRICATION NOTE The frequency of maintenance should increase with use in wet or dusty conditions Do not over lubricate remove excess lubricant to p...

Page 51: ...and the hub do not ride the bicycle Adjustment is required TIRES Tires must be maintained properly to ensure road holding and stability Check the following areas Inflation Ensure tires are inflated t...

Page 52: ...truding spokes rust or other potential causes Replace the rim tape which covers the spoke ends if damaged 8 Remount one side of the tire onto the rim 9 Using a hand pump inflate the tube just enough t...

Page 53: ...eck that the wheel can turn freely without excessive side play Cables and Cable Housing Cables and housing are one of the most overlooked parts on the bicycle The first indication that your cables and...

Page 54: ...operly centered for maximum contact with the rim Replace the brake pads if they are over worn so that the grooves or pattern cannot be seen The brake cable wires should be checked for kinks rust broke...

Page 55: ...including the pedals chain chainwheel crank set and freewheel Pedals inspection Pedals should be inspected every month taking note of the following areas Check correct tightness into the crank arms If...

Page 56: ...your bike if the cranks are loose This may be dangerous and will damage the crank arms beyond repair Inspection The crank set should be checked for correct adjustment and tightness every month Bottom...

Page 57: ...veral specialized tools are needed for disassembly and maintenance of 3 piece cranks Do not attempt service without access to the proper tools Chain Do not ride with a damaged chain The chain must be...

Page 58: ...the U shaped plate is trailing as the link approaches the chainwheel when pedaling forward Derailleur geared bicycles use narrower chains and require a special tool to fit and remove chain links or t...

Page 59: ...railleur Systems The derailleur system includes the front and rear derailleurs the shift levers and the derailleur control cables all of which must function correctly for smooth gear shifting to occur...

Page 60: ...17 The low limit screw determines how far the rear derailleur will travel toward the wheel of the bicycle while the High limit screw determines how far the cage will travel toward the frame 1 Shift th...

Page 61: ...railleur cage Pull all slack out of the cable by pulling it taut then reconnect the cable and tighten the cable anchor bolt securely 4 Shift the front shifter into the largest gear and pedal the bike...

Page 62: ...pplied with one front white one rear red two wheel white and four pedal orange reflectors These are an important safety and legal requirement and should remain securely fitted and in good clean condit...

Page 63: ...Chainring teeth bent or broken Rear or front derailleur side to side travel out adjustment Cross chaining and shifting under load Stiff chain link Loose pedal axle bearing Loose bottom bracket axle be...

Page 64: ...vers are binding Brakes out of adjustment Brake pads worn down Brake pads toe in incorrect Brake pads rim dirty or wet Brake arms loose Bulge in the rim or rim out of true Brake mounting bolts loose B...

Page 65: ...e old or faulty Tire tread casing worn Tire unsuited to rim Tire not checked after previous puncture Tire pressure too low Spoke protruding into rim Remedy Replace axle True wheel Adjust hub bearings...

Page 66: ...ain your sales receipt for any possible warranty claims Your Name Address Date Purchased Place of Purchase Model Brand Information Wheel Size Color Serial Number Model Date Code WARRANTY Serial number...

Page 67: ...consumer purchaser subject to the Terms and Conditions of the warranty listed below If failure of any part should occur due to faulty materials or workmanship during the warranty period the part will...

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