Schwank SST-MS Series Modulating Operation Download Page 27

27

 

 

SST Extreme X & SST Extreme S MODULATING I&O Manual 

 

RD: JAN 2021

 

RL: 1A 

 

SEQUENCE OF EVENTS 

(also see DSI Troubleshooting previous page)

 

11.  TROUBLESHOOTING GUIDE 

-

 HEATER OPERATION

 

WARNING

 

Improper  adjustment,  alteration,  service  or  maintenance  can 
cause  property  damage,  injury  or  death.    This  heater  must  be 
installed and serviced only  by a trained gas service technician

 

SET THERMOSTAT TO CALL FOR HEAT

 

APPLY 120 VOLTS 

 

• 

CHECK 120V TO DSI AT 

L1

” 

 

• 

Check 24VDC Power Unit  for 24vdc at the output

 

COMBUSTION AIR BLOWER STARTS

 

AIR PROVING SWITCH HAS CLOSED 24 

VOLTS IS PRESENT AT 

PSW

”  

AT DSI 

CONTROL.

 

• 

CHECK  TUBING  TO  SWITCH  IS  CONNECTED  AND 
NOT BLOCKED OR KINKED

 

• 

CHECK AIR PRESSURE WITH MANOMETER

 

• 

CHECK FOR OBSTRUCTION IN THE AIR INTAKE

 

• 

REPLACE DEFECTIVE BLOWER

 

• 

VISIBLY CHECK IF IGNITER IS SHORTING OUT

 

• 

CHECK GROUND WIRING

 

• 

REMOVE AND INSPECT IGNITER AND LEAD

 

• 

CHECK BOOT OF THE IGNITION CABLE FOR SIGNS 
OF MELTING OR OVERHEATING

 

• 

IF 

YES

”  ... 

TAKE  PROTECTIVE  ACTION  TO  SHIELD 

CABLE  AND  BOOT  FROM  EXCESSIVE  TEMPERA-
TURE; REPLACE ANY DEFECTIVE COMPONENT

 

• 

CHECK CERAMIC INSULATOR AND CAP

 

• 

CHECK  SPARK  GAP  SETTING  IS 

3/16” 

(ADJUST  BY 

MOVING THE GROUND PRONG ONLY)

 

SPARK IGNITER / SENSOR

 

24V TO GAS VALVE 

 

CONTINUED

 

NO

 

YES

 

YES

 

YES

 

NO

 

NO

 

• 

REMEDY 120 VOLTS SUPPLY FAULT

 

NO

 

NO

 

• 

FAULTY RELAY SWITCH IN DSI —

 

REPLACE DSI

 

BLOCKED FLUE SWITCH IS CLOSED

 

24 VOLTS IS PRESENT AT 

TH

” 

AT DSI 

CONTROL.

 

YES

 

NO

 

• 

CHECK  TUBING  TO  SWITCH  IS  CONNECTED  AND 
NOT BLOCKED OR KINKED

 

• 

CHECK AIR PRESSURE WITH MANOMETER

 

• 

CHECK INTEGRITY OF SWITCH 

 

• 

REPLACE DEFECTIVE SWITCH

 

Summary of Contents for SST-MS Series

Page 1: ...is not available call the fire department WARNING FIELD CONVERTIBILITY This appliance is field convertible to LP gas Only use a kit available from manufacturer Follow instructions provided in the kit...

Page 2: ...roduct and or this manual This publication or parts thereof may not be reproduced in any form without prior written con sent from The Manufacturer Unauthorized use or distribution of this publication...

Page 3: ...FER TO THE GENERAL MANUAL INCLUDED FOR THIS SERIES HEATER GENERAL MANUAL TABLE OF CONTENTS TOPIC PAGE IMPORTANT INFORMATION READ FIRST APPLICATION 5 HEATER EXPANSION 6 25 GAS CONNECTION 6 24 VENTING 6...

Page 4: ...for installation in a Class 1 or Class 2 explosive environment nor in a residen tial dwelling If installation of this equipment is in question consult with the local authority having jurisdiction Fire...

Page 5: ...A Type 1 Hose Gas Connector 205 000 or less JL 0771 RC 1 2 x30 225 000 or more JL 0771 RB 3 4 x30 See next page for dimensions of heater components Burner tube reflector turn box MODULATING RANGE INPU...

Page 6: ...d 10 11 4 1 2 136 1 2 20 21 252 30 30 8 1 2 368 1 2 40 40 4 1 2 484 1 2 Tube Length L center air intake to end 50 50 600 60 59 8 1 2 716 1 2 70 69 3 1 2 832 1 2 80 79 948 POSITION BURNER END HANGER 4...

Page 7: ...0 72 000 30 TH P3PP ST Aluminized Steel 3 x 2 25 x 36 No action re quired 115 000 72 000 40 TH P4PP ST Aluminized Steel 3 x 2 25 x 36 Remove 1 turbu lator from 4th tube 155 000 100 000 40 TH P4PP ST A...

Page 8: ...8 SST Extreme X SST Extreme S MODULATING I O Manual RD JAN 2022 RL 1A...

Page 9: ...9 SST Extreme X SST Extreme S MODULATING I O Manual RD JAN 2021 RL 1A...

Page 10: ...ved by straightening tabs see below A Base Tube Kit may need turbulator removal depending on input rate see below and illustra tion next page The orientation of the turbulator s up down sideways in th...

Page 11: ...et above grade Twelve inches from flue vent terminal of any heater with input up to 100 000 Btu hr Three feet from flue vent terminal of any heater over 100 000 Btu hr An optional horizontal fresh air...

Page 12: ...structure above the level of the heater s Consult your local code and ANSI Z223 1 latest edition for all venting requirements and practices Canada It is required that the heater s be electrically int...

Page 13: ...As an Option for vertical vent two heaters may be vented through an approved common 4 x 4 x 6 Vent Tee supplied by the manufacturer or by using approved components as indicated in local codes Vent pi...

Page 14: ...it heats and cools Configuration of the vent must allow for heater expansion VERTICAL VENT Orientation of the vent at 90 to heater will allow for heater expansion and contraction HORIZONTAL VENT See...

Page 15: ...shall be installed and supported without any dips or sags and shall slope upward toward the vent or chimney at least 1 4 in ft Use a certified termination cap as supplied by the manufacturer of the ve...

Page 16: ...ding materials from deg radation by flue gases Install termination cap a minimum of 18 inches from the outside wall to the inside edge of ter minal opening to alleviate back pressure caused by turbule...

Page 17: ...window or door that opens or gravity air inlet to a building Less than 4 ft horizontal clearance from gas and electric meters regulators and relief equipment CANADA specific horizontal vent requireme...

Page 18: ...of the post purge feature any Ther mostat control must be installed in the thermostat circuit from the terminal block TR TW A line voltage Thermostat or an ON OFF control switch installed in the 120V...

Page 19: ...19 SST Extreme X SST Extreme S MODULATING I O Manual RD JAN 2021 RL 1A 8A SST MX SST MS WIRING DIAGRAM 24V OR 120 VOLT THERMOSTAT OPERATION ONE HEATER PER THERMOSTAT...

Page 20: ...20 SST Extreme X SST Extreme S MODULATING I O Manual RD JAN 2022 RL 1A 8B SST MX SST MS MULTIPLE TUBE HEATERS PER COMMON THERMOSTAT...

Page 21: ...21 SST Extreme X SST Extreme S MODULATING I O Manual RD JAN 2021 RL 1A 8C POTENTIOMETER CONTROLL SINGLE TUBE HEATERS PER COMMON THERMOSTAT...

Page 22: ...22 SST Extreme X SST Extreme S MODULATING I O Manual RD JAN 2022 RL 1A 8D POTENTIOMETER CONTROLL MULTIPLE TUBE HEATERS PER COMMON THERMOSTAT...

Page 23: ...for heat after one hour the control will automatically reset and attempt to ignite the burner again three trials At any time less than the 1 hour auto reset recovery from lockout requires a manual res...

Page 24: ...f 160 F All connections should be made with UL approved 105 C rated 18 gauge stranded 054 thick insulated wire Refer to wire diagram page 35 when connecting the Series 35 61 to other components in the...

Page 25: ...IF this manual is in 8 5 x 11 booklet format pages folded in half then use these bars IF this manual is printed 8 5 x 11 full page format use these bars OR AD SERVICE CHECKS Flame current passes thro...

Page 26: ...Bad control check LED for steady on D 24VDC Power Unit is bad E Modulating Controller bad 3 Pressure switch input okay but no Trial for Ignition after purge delay A Mis wired check PSW terminal voltag...

Page 27: ...CK AIR PRESSURE WITH MANOMETER CHECK FOR OBSTRUCTION IN THE AIR INTAKE REPLACE DEFECTIVE BLOWER VISIBLY CHECK IF IGNITER IS SHORTING OUT CHECK GROUND WIRING REMOVE AND INSPECT IGNITER AND LEAD CHECK B...

Page 28: ...OUND WIRE AS A POOR GROUND COULD RE SULT IN ERRATIC BEHAVIOUR AND NUISANCE SHUTDOWNS EVEN THOUGH OPERATION IS NOR MAL AT THE TIME OF CHECKOUT CHECK FOR EXCESSIVE HEAT AT SENSOR INSU LATOR AS TEMPERATU...

Page 29: ...ESTED PRIOR TO SHIPMENT HOW EVER THIS APPLIANCE IS NOT PLUG PLAY IT REQUIRES COMMISSIONING AND FIELD ADJUSTMENT SPECIFICATIONS CONFIRMATION TO ENSURE SAFE AND EFFI CIENT OPERATION TO ENSURE THAT SITE...

Page 30: ...T IS THE VOLTAGE READING AT THE IGNITION MODULE VOLTS WHAT IS THE FLAME SIGNAL STRENGTH IN uA FROM SENSOR uA microamps IS HEATER CONTROLLED BY A THERMOSTAT YES NO IS THE THERMOSTAT STRATEGICALY LOCATE...

Page 31: ...tructions to make the gas conversion Refer to the table below for kit part numbers NOTE All Kits include a Gas Orifice and Valve Conversion Kit with Pressure Regulator Spring and Cap and instructions...

Page 32: ...rated heat content no orifice change is required in the heater Check with your local utility regarding de rating and the following specifically for country of installation 14A ORIFICE CONVERSION MODEL...

Page 33: ...COMBUSTION CHAMBER GASKET NG Propane JS 0601 SSTE Silicone Combustion Chamber Flange Gasket 9 BURNER CUP ALL NG Propane JS 0512 SS TM SSTM Burner Cup Steel 10 MAIN BURNER ORIFICE 80 NG JS 0717 DM Gas...

Page 34: ...S 0595 SH Blower Air Intake Restrictor 3 625 inch Hole 18 SHORT KEEPERS ALL NG Propane JS 0583 SS TES65 SSTE Short Keepers 19 GROMMET INLET ALL NG Propane JP 2101 XX Grommet Inlet 1 2 20 NIPPLE ALL NG...

Page 35: ...L DSI CONTROL ALL NG Propane JB 0568 SST Channel Micro 53N 24 3 45 15 30 60 T00062 35 POWER SUPPLY ALL NG Propane JA 0775 SE Power Supply SSTE 24VDC 100W 36 COMPONENT PLATE ALL NG Propane JS 0581 SS T...

Page 36: ...to 250 1st to 2nd 2nd to 3rd tube 225 to 250 1st to 2nd tube connec tions JA 0516 SK Tube Connection Kit Stainless Steel Coupler Rivet 225 to 250 1st to 2nd 2nd to 3rd tube 42 COUPLER ALUMINIZED STEEL...

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