SCHUNK ELM 23-37 Page 34 Assembly And Operating Manual Download

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Maintenance and care

01/ELM/en/2011-07-25/MF-CW

9.4

Dismantling the module

WARNING

Danger of injury due to unexpected movements of the
machine/system!



Switch off energy supply.



Disassembly and assembly in accordance with the

assembly drawing in Chapter 10 page 35 ff.



Always comply with the generally applicable screw

tightening torques!



Secure threads with suitable chemical thread

locking agent

IMPORTANT



Sound technical knowledge is required for disassembly

/ assembly of the module.



In case of damage and malfunctions, we recommend

sending the module to the factory for repair.



In case of unauthorized disassembly/assembly of the

module, the SCHUNK warranty and guarantee will be
voided.

www.comoso.com

Summary of Contents for ELM 23-37

Page 1: ...1 01 ELM en 2011 07 25 MF CW 3 Linear axis Type ELM 23 37 Assembly and operating manual www comoso com...

Page 2: ...ng results to the customer s complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any tim...

Page 3: ...dditions or modifications 9 2 4 Personnel qualifications 9 2 5 Safety conscious work procedures 9 2 6 Information about special dangers 10 3 Warranty 12 4 Scope of delivery 12 5 Accessories 13 5 1 Cab...

Page 4: ...unting of cover MA 27 8 Troubleshooting 28 8 1 Module does not move 28 8 2 Module does not execute the full stroke 28 8 3 Electrical signals are not transferred 29 8 4 Motor temperature too high 29 8...

Page 5: ...plicable documents especially the safety notes and warnings Skilled personnel fitters Read observe and follow this manual and the applicable documents especially the safety notes and warnings Table 1...

Page 6: ...AUTION Dangers for persons Non observance can cause minor injuries NOTICE Information on avoiding material damage Prerequisite for an instruction for action Instruction for action including measures i...

Page 7: ...may be used only within its defined application parameters see Chapter 6 page 16 and catalog Do not subject the module to excessive vibrations and or mechanical shocks Ensure that the environment is...

Page 8: ...ided in accordance with the EC Machine Directive 2 3 2 Drive controller requirements The module must be electrically connected to a drive controller approved by SCHUNK which in turn is connected to th...

Page 9: ...aintenance and repair of the module may be carried out only by trained specialists Every person who is assigned by the owner operator to work on the module must have read and understood the entire ins...

Page 10: ...injury due to unexpected dangerous movements of the machine system Do not move any parts by hand when the unit is connected to the power supply Do not reach into the mechanical parts and the area of m...

Page 11: ...f water or other conditions are present which could impair safe operation The magnetic fields can affect electronic and electrical equipment Persons with pacemakers or similar devices must stay away f...

Page 12: ...e with the specified maintenance and lubrication intervals see Chapter 9 1 page 31 Compliance with the ambient conditions and operating conditions see Chapter 2 2 page 7 Parts that come into contact w...

Page 13: ...the module and the drive con troller used For design exact type designations and order numbers consult your SCHUNK contact person see Chapter 12 page 39 5 2 Drive controller The drive controller must...

Page 14: ...measuring systems 5 5 Weight compensation For compensation of the slide weight and additional load in case of vertical use Designation Type ID Weight compensation for ELM 23 70 GA 23 70 0314235 Weight...

Page 15: ...devices as kits 5 8 Fan cooling To increase the constant force in case of higher power con sumption Alternatively cooling by means of compressed air is possi ble via the connection provided see Chapt...

Page 16: ...05 0 05 Max speed m s 1 5 1 4 1 4 Max acceleration m s2 43 35 35 Max useful stroke mm 70 160 260 Protection class IP 40 40 40 Electrical operating data Rated voltage VDC 72 72 72 Max current A 2 8 5...

Page 17: ...ction Pressure medium Compressed air quality according to ISO 8573 1 6 4 4 Tab 11 Deviating technical data for anti fall device option 6 3 Fan cooling MK 23 MK 37 Rated voltage VDC 24 24 Tab 12Technic...

Page 18: ...stem Switch off energy supply The values refer to the entire bolting surface Edge length mm Permissible unevenness mm 100 0 02 100 0 05 Tab 14 Requirements for levelness of the bolting surface Connect...

Page 19: ...LM en 2011 07 25 MF CW 19 Fig 2 Connection geometries for ELM 37 ELM 23 ELM 37 A M5 7 M5 10 B mm 5F7 7 5F7 3 C mm 3F7 5F7 D Km4 DIN974 1 Km5 DIN974 1 E mm 5F7 5 F M5 9 G mm 12 05 1 2 Tab 15 Connection...

Page 20: ...3 Air connections ELM 23 ELM 37 A M5 M5 Tab 16 Connection geometry for air connection 7 3 Electrical connection WARNING Danger of injury due to unexpected movements of the machine system Switch off e...

Page 21: ...tic tape 7 27 5 Tab 17 Assembly of the position measuring system The bolting surfaces must be clean and undamaged The support surface for the magnetic tape must be free of dirt and grease 1 Bolt the s...

Page 22: ...ean the receiving bore for the weight compensation arrow and grease for grease specifications see Chapter 9 2 page 32 3 Grease piston and insert pre assembled piston rod 01 06 into the receiving bore...

Page 23: ...on GA 37 1 Place the pneumatic cylinder 05 in the opening provided in the base body and clamp it on the cover plate between the disk 01 and the nut 02 Secure nut with suitable chemical thread locking...

Page 24: ...Mounting of shock absorbers 1 Screw shock absorbers into the threads provided 2 Secure shock absorbers with nuts Mounting of shock absorbers SD IMPORTANT The module conducts the reference run only at...

Page 25: ...2 Mount the pre assembled base body unit consisting of the base body 01 clamping cartridge 05 and sliding bush 06 to the based body of the ELM using the included cylindrical screws 10 Secure threads w...

Page 26: ...mpact fan 2 3 04 Protective grid 2 3 06 Mounting screw DIN 912 M4x35 4 6 Tab 22 Number of elements for fan cooling Bolt compact fan 03 and protective grid 04 to the module using mounting screws 06 Use...

Page 27: ...11 07 25 MF CW 27 7 9 Mounting of cover MA Fig 10 Mounting of cover 1 Mount cover 01 on the slide using mounting screws 05 and spacers 02 2 Secure threads with suitable chemical thread locking agent M...

Page 28: ...Chapter 5 1 5 3 page 13 ff Consult your SCHUNK contact person see Chapter 12 page 39 Tab 23 8 2 Module does not execute the full stroke Possible cause Corrective action Accumulation of dirt between th...

Page 29: ...UNK with the correct specification were used see also Chapter 5 1 5 3 page 13 ff Consult your SCHUNK contact person see Chapter 12 page 39 Tab 25 8 4 Motor temperature too high Possible cause Correcti...

Page 30: ...e Corrective action The module is not designed for the re quirements Check design Check technical specifications see Chapter 6 page 16 Use the accessory position measuring system see Chapter 0 page 14...

Page 31: ...den more quickly Reduce interval accordingly Interval Component Action 1000 operating hours Rotor stator Clean rotor and stator and re grease see Chapter 9 3 page 33 1000 operating hours Guide rails g...

Page 32: ...listed here Equivalent lubri cants can also be used Lubrication point Lubricant Rotor LU02 from Linmot or UH1 14 31 from Kl ber Guide carriage ISOFLEX TOPAS NCA 52 Kl ber Grease gun filled SPRI KWEM f...

Page 33: ...o not use hard brushes or organic solvents and cleaners other than alcohol 3 Clean rotor 07 and inner surface of stator 08 with a soft cloth and alcohol 4 Lubricate rotor see Tab 30 page 32 and carefu...

Page 34: ...pter 10 page 35 ff Always comply with the generally applicable screw tightening torques Secure threads with suitable chemical thread locking agent IMPORTANT Sound technical knowledge is required for d...

Page 35: ...Assembly drawing 01 ELM en 2011 07 25 MF CW 35 10 Assembly drawing 10 1 Assembly of ELM 23 Fig 13 Assembly of ELM 23 www comoso com...

Page 36: ...Assembly drawing 36 01 ELM en 2011 07 25 MF CW 10 2 Assembly of ELM 37 Fig 14 Assembly of ELM 37 www comoso com...

Page 37: ...until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN I...

Page 38: ...Translation of original EC declaration of incorporation 38 01 ELM en 2011 07 25 MF CW www comoso com...

Page 39: ...60266 Fax 86 21 51760267 info cn schunk com www cn schunk com FRANCE SCHUNK Intec SARL Parc d Activit s des Trois Noy ers 15 Avenue James de Rothschild Ferri res en Brie 77614 Marne la Vall e Cedex 3...

Page 40: ...com RUSSIA OOO SCHUNK Intec ul Samojlovoj 5 lit C St Petersburg 192102 Tel 7 812 326 78 35 Fax 7 812 326 78 38 info ru schunk com www ru schunk com SPAIN PORTUGAL SCHUNK Intec S L U Foneria 27 08304 M...

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