SCHUNK 1404235 Operating Instructions Manual Download Page 1

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Original Betriebsanleitung

SCHUNK IFT Clamping force measuring device

Montage- und Betriebsanleitung

Superior Clamping and Gripping

Summary of Contents for 1404235

Page 1: ...Original Betriebsanleitung SCHUNK IFT Clamping force measuring device Montage und Betriebsanleitung Superior Clamping and Gripping ...

Page 2: ...ned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions We look forward to your challenging questions We will find a solution Best regards Your SCHUNK team H D SCHUNK GmbH Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schun...

Page 3: ... equipment 10 2 8 Notes on safe operation 10 2 8 1 Structural changes attachments or modifications 11 2 9 Transport 11 2 10 Malfunctions 11 2 11 Disposal 11 2 12 Fundamental dangers 12 2 12 1 Notes on particular risks 12 3 Technical data 13 3 1 Tablet technical data 13 3 2 Measuring head technical data 13 4 Functional description and operation 14 4 1 Overview 14 4 2 Measuring head 14 4 2 1 General...

Page 4: ...T Spannkraftmessgerät en US 6 Charging adapter 29 7 Accessories 31 7 1 Measuring on compensating 4 jaw clamping devices 31 7 1 1 Scope of delivery 31 7 1 2 Assembly 32 7 1 3 Clamping force measurement 32 8 EU Declaration of Conformity 33 ...

Page 5: ...ations in this manual are intended to provide a basic understanding and may deviate from the actual version Besides this manual other documents which apply are those listed under 1 1 2 Illustration of safety notes To make risks clear the following signal words and symbols are used for safety notes DANGER Danger to individuals Ignoring a safety note such as this will certainly lead to irreversible ...

Page 6: ...roduction facility under the following conditions Refer to the applicable documents 1 1 Page 5 Observance of the ambient conditions and operating conditions Observance of the specified calibration intervals Parts touching the workpiece and wearing parts are not part of the warranty Scope of delivery 1 Tablet incl APP 1 Measuring head 6 Spacers for Ø72 6 Spacers for Ø96 6 Spacers for Ø136 1 Inserti...

Page 7: ... rotation For dynamic measurement the axis of rotation of the measuring head must always lie on the axis of rotation of the machine spindle The product may only be used within the scope of its technical data The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual Inappropriate use The product is not be...

Page 8: ...pare parts can endanger personnel and damage the product or cause it to malfunction Use only original spare parts and spares authorized by SCHUNK Ambient conditions and operating conditions Requirements for ambient and operating conditions Incorrect ambient and operating conditions can make the product unsafe leading to the risk of serious injuries considerable material damage and or a significant...

Page 9: ...ety notes The following personnel qualifications are required for the various types of work on the product Specialist personnel Specialist personnel have the specialized training knowledge and experience to perform the tasks entrusted to them to recognize and avoid potential dangers and know the relevant standards and regulations Instructed personnel Instructed personnel have been instructed by th...

Page 10: ...rotective clothing and place a hairnet over long hair when dealing with moving components Notes on safe operation Working in an incorrect manner An incorrect manner of working can make the product unsafe and risk the danger of serious injuries and considerable material damages Avoid any manner of working that may interfere with the function and operational safety of the product Use the product as ...

Page 11: ...o the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen Disposal Conduct during disposal Incorrect handling during disposal can make the product unsafe and ris...

Page 12: ...of the machine or the clamping device must not exceed the maximum permissible data of the measuring head Notes on particular risks WARNING Crushing Do not reach between moving parts measuring head and jaw Use an insertion aid for protection WARNING Rotating parts When measuring during speed of rotation the insertion aid must be removed before switching on the machine WARNING Rotating parts When me...

Page 13: ...lator Energy accumulator capacity approx 1 5 h 100 DC Charging process 3 minutes Charger connection USB mini Number of jaws 2 3 or 6 jaws can be set Force measurement range kN 0 180 kN 2 jaws 0 270 kN 3 jaws 0 540 kN 6 jaws Force measurement accuracy 3 fsr Speed measurement RPM approx 200 6 000 Speed measurement accuracy 1 fsr Clamping range mm Ø72 Ø96 Ø136 Measured value transmission rate 500 ms ...

Page 14: ...e tablet and visualizes the measured values in the APP Measuring head General The measuring head consists of the base body with integrated sensor system and electronic processor as well as the respective intermediate pieces for the clamping diameters Ø72 mm Ø96 mm and Ø136 mm The arrow on the cover and also on the bottom of the measuring head symbolizes the measuring jaw which must always rest on ...

Page 15: ...rging adapter to charge the measuring head 1 USB mini measuring head charging socket NOTICE Danger of confusion Charging the tablet USB micro Charging the measuring head USB mini WARNING Damage by liquid The charging socket must be dry and free of dirt during the charging process The charging status is indicated by the LED integrated in the lid and within the APP If the charge level is less than 1...

Page 16: ...pplied The clamping inserts for the clamping diameters Ø72 mm Ø96 mm and Ø136 mm are supplied 1 Measuring head 2 Clamping insert 3 Fastening screw 4 Torx assembly key WARNING Imbalance Only clamping inserts of the same length may be installed on the clamping force meter The clamping inserts must be arranged symmetrically 2 pieces at 180 3 pieces at 120 6 pieces at 60 4 2 3 ...

Page 17: ...Functional description and operation 03 00 SCHUNK IFT Spannkraftmessgerät en US 17 1 Extension for Ø72 2 Extension for Ø96 3 Extension for Ø136 ...

Page 18: ... description of the tablet The supplied tablet is connected to the measuring head via the internal Bluetooth interface The evaluation of the measured values is done with the pre installed app The tablet is charged using the charging adapter and the USB micro cable supplied NOTICE Danger of confusion Charging the tablet USB micro Charging the measuring head USB mini WARNING Damage by liquid The cha...

Page 19: ...n US 19 1 USB mini jack charging 2 ON key 3 External memory card slot Operating the APP The pre installed APP is used to visualize the values of the measuring head Starting the APP The APP for the clamping force meter is started via the APP ICON on the start page 4 3 2 4 3 2 1 ...

Page 20: ... data points sent by the measuring head over time is defined as the standard 1 Current value of the clamping force 2 Current speed of rotation of the measuring head 3 Temperature at measuring head 4 Characteristics of measuring head designation charge status connection status 5 Updating the display 6 Start stop measurement 7 Save data in history 8 Export data 9 Change display 10 Diagram clamping f...

Page 21: ...nnected via Advanced menu Connect other sensor As soon as the measuring head is connected it is displayed on the main screen Settings The APP can be customized via the settings 1 Selection of the clamping method 2 3 4 6 jaws 2 Selection of the unit system metric kN C American Ibs F 3 Language NOTICE Ensure correct clamping method Correct entry of the clamping method must be checked Incorrect input...

Page 22: ...a The current value at the measuring head is saved via Save data Machines and clamping devices can be selected or newly added The mandatory fields Editor and Actuating force must be filled In addition a note can be saved with them The entry is saved in the history with SAVE POS 7 1 Select or add a new machine 2 Select or add new clamping device 3 Editor 4 Actuating force actuating moment 5 Note 6 ...

Page 23: ...e measured clamping force is shown in the diagram pos 6 1 Select machine 2 Select clamping device 3 Editor 4 Actuating force actuating moment 5 Note 6 Diagram of the history entries 7 Advanced menu Export database Delete machine clamping device entry Display and change machine clamping device Display and change machines and clamping devices Parameters for already created machines and clamping devi...

Page 24: ...k type and serial number as well as other optional parameters are also saved The parameters can be entered under Advanced menu Parameters During the export process the parameters are displayed and can be edited Tare function Non homogeneous temperature influences can cause the zero point to move Within certain limits the zero point can be re tared by the user The following should be noted before d...

Page 25: ... and 6 jaw chucks more with optional accessories The sequence is explained using the example of a 3 jaw chuck and can similarly be applied to other lathe chucks The insertion aid serves as a flat work surface on the jaws of the clamping device and protects the operator from injuries caused by crushing When the clamping device is clamped the insertion aid can be removed 1 Measuring head 2 Insertion...

Page 26: ... speed of rotation measurement the additional stand is necessary This must be fitted close to the chuck head and secured to a fixed component of the machine during speed of rotation measurement The stand has a magnetic base for mounting The distances between stand and measuring head are shown in the illustration 1 Measuring head 2 Stand 3 Magnetic base WARNING Rotating parts When measuring during ...

Page 27: ...sgerät en US 27 WARNING Rotating parts When measuring during speed of rotation the measuring head must be clamped firmly and plane parallel to the axis of rotation WARNING Rotating parts The charging cable must be removed from the measuring head during the measurement ...

Page 28: ...alibration certificate is enclosed with the measuring instrument To ensure the measuring accuracy the measuring head must be recalibrated annually For this the measuring head must be sent to SCHUNK with the tablet and case In case of strong zero drift due to material fatigue or overload recalibration is necessary NOTICE The SCHUNK IFT gripping force tester may not be serviced by the customer 5 ...

Page 29: ...button and push the desired slide 2 5 forward until it snaps in click Connect the USB device to the charger Connect the charger to the mains After use press the release button and move the slide fully to its initial position 1 Unlock button 2 Slide for country specific connectors USA Japan 3 Slide for country specific connectors Australia China 4 Slide for country specific connectors UK 5 Slide fo...

Page 30: ...echnical data Input voltage 100 V 250 V Protection class II Output 5V 2400 mA 2x USB shared WARNING Charger for temporary use Disconnect from the power supply after use WARNING Do not expose the charger to liquids or humidity WARNING Do not use with damaged housing ...

Page 31: ...ne using the optionally available set mat no 1452686 To do so the standard measuring head is used without intermediate stops WARNING Use only possible with compensating clamping devices e g ROTA M flex 2 2 Measuring on clamping devices with 4 jaws without integrated compensation leads to inconsistent results Scope of delivery Position Description Number of units Z1 Bridge element 2 Z2 Adapter Ø20 ...

Page 32: ...d point D2 with screw pos Z5 Assembly of the bridge elements pos Z1 at end point B C and E F with screws pos Z4 Assembly of the adapter pos Z2 in the center of the bridge element with screw pos Z5 Clamping force measurement Clamping force measurement is done identically to measuring the clamping force on 2 3 and 6 jaw chucks 4 3 4 Page 25 Select the 4 jaw clamping method in the settings 4 3 3 2 Pa...

Page 33: ...laced on the market by us at the time of this declaration The declaration is rendered invalid if modifications are made to the product Product designation Clamping force measuring device ID no 1404235 The subject of the declaration described above complies with the following harmonization legislation 2011 65 EU RoHS Directive European harmonized standards applied EN 61000 6 2 2016 05 Electromagnet...

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