Schulte SMR-800 Operator'S Manual Download

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SMR-800

Published 04/

s/n:

R50010098908-R50010112908

Inclusive P

art No. R500-010C

OPERATOR’S MANUAL

Schulte Industries Ltd.

PO Box 70
Englefeld Saskatchewan
Canada S0K 1N0
Tel. (306) 287-3715
Fax. (306) 287-3355
Parts Fax. (306) 287-4066
Web: www.schulte.ca

MULTI-RAKE

This Operator's Manual is an integral part of the safe operation of this

machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety and Operation Instructions

contained in this manual before operating the equipment.

C01-Cover

Summary of Contents for SMR-800

Page 1: ...atchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 4066 Web www schulte ca MULTI RAKE This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Page 2: ...ll its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Se...

Page 3: ...____Check that all safety decals are in good condition replace if necessary ____Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for the SCHULTE SMR 800 ____Mounting and removal from Skid Steer ____Operation ____Adjustments ____Lubrication ____Maintenance ____Operator s safety precautions ____User s responsibility and warranty ____Operator s manual delivered to owner ___...

Page 4: ......

Page 5: ...Chain Tightener 3 3 SKID STEER MOUNTING 3 4 HYDRAULIC BLOCK 3 4 JOYSTICK CONTROL HARNESS OPTION 3 5 SKID STEER ELECTRIC HARNESS KIT 3 5 ELECTRIC HARNESS KIT 3 6 PRE DELIVERY CUSTOMER CHECKLIST 3 7 OPERATION SECTION 4 1 OPERATOR REQUIREMENTS 4 3 SKID STEER REQUIREMENTS 4 4 Operator Protective Structure and Seat Belt 4 4 Operator Protective Door 4 4 Skid Steer Warning Equipment 4 4 Mount 4 4 Motor 4...

Page 6: ...he Implement 4 21 DISCONNECTING THE WINDROWER FROM THE SKID STEER 4 21 WINDROWER STORAGE 4 22 TRANSPORTING THE SKID STEER AND WINDROWER 4 23 Transporting Skid Steer on Public Roadways 4 23 Hauling the Skid Steer and Windrower 4 24 TROUBLESHOOTING GUIDE 4 25 MAINTENANCE SECTION 5 1 NUTS AND BOLTS 5 3 Bolt Grades and Torque 5 3 DRIVE CHAIN 5 4 WINDROWER TEETH 5 4 TIRES 5 4 HYDRAULICS 5 5 LUBRICATION...

Page 7: ...Safety Section 1 1 2019 Alamo Group Inc SAFETY SECTION ...

Page 8: ... and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situat...

Page 9: ...eath Never allow the Implement to contact obstacles Never crawl under a raised Implement supported solely by the Power Unit Lift Arms Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service Never operate the Power Unit or Implement until you ...

Page 10: ... the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recover...

Page 11: ...rs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 34 DO NOT operate this Implement on a Power Unit that is not properly maintained Should a mechanical or Power Unit control failure occur while operating immediately shut down the Power Unit and perform repairs before resuming operation Serious injury...

Page 12: ...and input shields are installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 Operate this Implement only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and implement Mak...

Page 13: ...ng a Power Unit in gear can result in injury or death Read the Power Unit operators manual for proper starting instructions Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage inclu...

Page 14: ...ted for rugged use However the teeth could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the teeth to contact such obstacles Never leave the Power Unit and Implement unattended whi...

Page 15: ...the power unit operator can result in possible injury or death Always shut the Power Unit completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement Be particularly careful when transporting the Implement with the Power Unit Turn curves or go up hills only at a low speed and using a gradual steering angle Front...

Page 16: ...t a higher speed Use extreme care and reduce your speed when turning sharply to prevent the power unit and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the power unit and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate...

Page 17: ...sition and secure with the retaining pins before traveling on public roads and when storing STL 15 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately SG 5 Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Impl...

Page 18: ...icals and how individuals may be exposed to them Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury o...

Page 19: ...ages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment SG 18 PARTS INFORMATION Use of genuine Schulte replacement parts is your guarantee that parts are of the same quality and are manufactured to the same standards as the original equipment These parts are made and tested ...

Page 20: ...SAFETY SMR 800 04 19 Safety Section 1 14 2019 Alamo Group Inc SAFETY SMR 800 04 19 Safety Section 1 14 Decal Location ...

Page 21: ...ard 7 226 153 2 REFLECTOR Red Reflector 8 226 154 4 REFLECTOR Amber Reflector 9 226 181 2 INSTRUCT 8 Hour Greasing 10 226 182 3 INSTRUCT 50 Hour Greasing 11 226 331 1 DANGER Multi Hazard 12 226 335 2 WARNING Pinch Points 13 226 442 1 DANGER Guard Missing 14 226 446 2 DANGER Guard Missing Cone 15 226 451 1 WARNING Hydraulic Oil Leak 16 226 508 1 NAME Multi Rake 17 226 509 1 NAME SMR 800 18 226 513 ...

Page 22: ...SAFETY SMR 800 04 19 Safety Section 1 16 2019 Alamo Group Inc SAFETY SMR 800 04 19 Safety Section 1 16 Decal Description ...

Page 23: ...SAFETY SMR 800 04 19 Safety Section 1 17 2019 Alamo Group Inc SAFETY ...

Page 24: ...SAFETY SMR 800 04 19 Safety Section 1 18 2019 Alamo Group Inc SAFETY SMR 800 04 19 Safety Section 1 18 ...

Page 25: ...SAFETY SMR 800 04 19 Safety Section 1 19 2019 Alamo Group Inc SAFETY ...

Page 26: ...SAFETY SMR 800 04 19 Safety Section 1 20 2019 Alamo Group Inc SAFETY SMR 800 04 19 Safety Section 1 20 ...

Page 27: ...Introduction Section 2 1 2019 Alamo Group Inc INTRODUCTION SECTION ...

Page 28: ...w hydraulic options The gearbox features reversible tensioner and heavy 80 chain which decreases downtime The gear ratio has a larger bottom sprocket that increases the mechanical advantage giving deeper ground penetration and fewer stall outs Side plates are adjustable removable and reversible for varying ground applications Solid mounted 23 forklift grade tires give heavy duty depth control with...

Page 29: ... Skid Steer Units Minimum 16 GPM Recommended 20 GPM Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the Skid Steer and Implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Implement Mail within 3...

Page 30: ......

Page 31: ...Assembly Section 3 1 2019 Alamo Group Inc ASSEMBLY SECTION ...

Page 32: ... section of this manual Check that all nuts and bolts are in place and properly tightened Refer to the Maintenance section of this manual for proper bolt grades and torques Check all drive and hydraulic components are secure and free from damage Caster Wheel Adjustment There is a 1 spacer on each caster wheel assembly To adjust the height of the casters move the spacer to the top or bottom of the ...

Page 33: ... Over tightening will strip out bolts Chain Tightener 1 Align the top sprocket and install the chain 2 Install the two idler arms and sprockets so the sprockets line up with the chain Spacers should be used to ensure the tension brackets clear the chain 3 Install the tension bolt and torque one nut to no more than 5 ft lbs 4 Install the second jam nut and lock it too the first nut to prevent backi...

Page 34: ...ad the Safety and Operation Sections of this Operator s Manual HYDRAULIC BLOCK Refer to the Mount Section of the Parts Manual 1 Insert two 12 M ORB to 10 M JIC fittings into the ports on the Hydraulic Block 2 Insert two 12 M ORB to 10 M JIC 90 elbow fittings into the ports on the Hydraulic Block 3 Insert two 6 M ORB Plugs into the top two 6 ports 4 Insert two 6M ORB to 6 M JIC fittings into the re...

Page 35: ...ydraulic Block section of the Parts Manual 1 Attach the positive battery lead of the Skid Steer Electrical Harness 277 008 to the positive battery lead on the skid steer 2 Attach the ground lead of the Skid Steer Electrical Harness to the skid steer frame 3 There are now two separate lines of the harness One line has switches on the end the other line has a 6 pin weather sealed plug end The line w...

Page 36: ...ection of the Parts Manual 1 Attach the female solenoid plugs on the Electrical Harness 277 009 to the corresponding solenoids on the Valve Block 127 032 2 Route the 6 pin plug end of the harness up through the cut out in the shield Connect the plug end to the plug end on the skid steer 3 Secure harness to the main hydraulic hoses with cable ties ...

Page 37: ...ations Refer to the Maintenance Section of this manual for required tire pressures Are the Tires clear of the Mainframe even when turning during axle articulation Are all hoses tight and do not leak Are all decals in place See manual for decal description and placement Are all bolts tight Have all hoses been properly routed so that hoses do not kink or bind when windrower is articulated through al...

Page 38: ......

Page 39: ...Operation Section 4 1 2019 Alamo Group Inc OPERATION SECTION ...

Page 40: ...0 windrower and are not necessarily of a SMR 800 windrower Some pictures may show shields removed for picture clarity NEVER OPERATE these implements without all shields in place and in good operational condition The operator must be familiar with the SMR 800 and power unit operation and all associated safety practices before operating the SMR 800 and power unit Proper operation of the SMR 800 wind...

Page 41: ... Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating c...

Page 42: ...own object hitting an unprotected operator Contact the skid steer manufacturer or an authorized dealer for this protective feature 2 3 Skid Steer Warning Equipment If transporting or operating the skid steer and implement near a public roadway the skid steer must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Mainta...

Page 43: ...rdered is the correct one to match your model of skid steer If the skid steer is not equipped with electronic joystick controls or is a type that does not have a harness offered the machine will be controlled with the switch box outlined in the assembly section of this manual Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could presen...

Page 44: ...lower the implement to the ground Shut down the skid steer engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the skid steer its engine and all moving implement parts are completely stopped Do not mount the Power Unit while the Power Unit is moving Mount the Power Unit only when the Power Unit and all moving parts are comp...

Page 45: ... the hitch tilt foot controls if equipped Before starting the skid steer ensure the following Conduct all pre start operation inspection and service according to the skid steer operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The skid steer transmission is in neutral The auxiliary hydraulics are disengaged The boom height tilt co...

Page 46: ...etween the power unit and windrower 5 1 Connecting the SMR 800 to the Skid Steer Mount 1 Follow the instructions with your skid steer loader to quick attach the SMR 800 to the skid steer loader Push handles down into the locked position and ensure the locking pins have fully engaged the holes in the bottom of the mount Always shut the power unit completely down place the transmission in park and s...

Page 47: ...lines are removed from the pump or if couplers are removed from hose ends ensure lines and couplers are replaced in the same configuration as removed to ensure correct oil flow direction is maintained Hydraulic Cylinder Priming Hydraulic Cylinder must be filled with hydraulic oil before operating Hydraulic cylinders and lines are filled by holding the valve control levers in the extended position ...

Page 48: ...ator protective door condition and free of damage Mounting interface is in good condition and free of damage 6 2 Windrower Pre Operation Inspection Service Before each implement use a complete inspection and service is required to ensure the implement is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the implement is ready ...

Page 49: ...ecured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 Inspect the condition of the chain belts Ensure the chain case shield is in place and in good repair Ensure the drum shield and belting is in place and in good condition OPS W 0008_A Ensure hydraulic cylinder is installed and retained co...

Page 50: ...e different sprocket will change the drum RPM from 100 to 142 allowing for better reclamation Consult your nearest Schulte dealer for further information The windrower should never be operated on the center crown of the road as this will cause excessive wear of the hard surfacing on the teeth near the center of the drum Inspect windrower tire condition wheel bearings and lug nut torque OPS W 0011_...

Page 51: ...___________________________________________________________ Item Condition at Start of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic con...

Page 52: ... all hydraulic pressure has been relieved Operator s Signature ______________________________________________________ Item Condition at Start of Shift Specific Comments if not O K The Operator s Manual is in the canister on the implement All safety decals are in place and legible The hitch connection is secure with lock pins fully engaged The hydraulic cylinders pins are properly retained There ar...

Page 53: ...ncrease the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine th...

Page 54: ...nce 8 OPERATING THE SKID STEER AND MULTI RAKE WINDROWER THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE SKID STEER AND WINDROWER AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the windrower and skid steer operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someon...

Page 55: ...or foreign debris that is larger than 18 stop the implement and tractor at once Immediately idle the engine speed and disengage the hydraulic flow Wait for all rotating motion to stop and move the skid steer and implement off the object Inspect the area and mark the location of the debris Inspect the condition of the implement and make any needed repairs immediately Make sure the teeth or drum are...

Page 56: ...ory based on motor selected and flow provided from the skid steer The target RPM for the different applications are as follows Landscaping leveling seedbed preparation Target RPM from 175 260 Large debris removal rock windrowing Target RPM from 110 140 Sweeping Target RPM 210 Drum speed can be increased or reduced by changing the engine RPM to increase or reduce hydraulic flow Applications with la...

Page 57: ...l For example when traveling forward the ground engaging teeth must push material forward When traveling in reverse the ground engaging teeth must drag material with you Always use a skid steer with an enclosed cab and an operator protective door that is free of damage Traveling in reverse can cause material to be thrown towards the cab The mount will prevent most material from reaching the door b...

Page 58: ...high while the unit is running there is a greater potential for tipping machine damage injury or even death Do not let the drum teeth turn when the implement is raised for any reason including clearance or for turning Raising the implement exposes the drum teeth which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the drum teeth Stay aler...

Page 59: ... down the windrower and skid steer and secure the skid steer in position by applying the parking brake Wait for all movement to come to a complete stop before exiting the skid steer Never extend any part of your body from the operator s area to operate latches or to disconnect hydraulic lines or the height limiting safety chain 2 Disconnect the windrower electrical control harness from the skid st...

Page 60: ...d level 6 Keep the hydraulic hoses from sitting in water dirt and other contaminants 7 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the implement Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even de...

Page 61: ...nsporting only raise the implement enough to clear ground obstacles Never raise the windrower to a height that impairs the operator s vision to the front of the windrower 12 1 Transporting Skid Steer on Public Roadways Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Mak...

Page 62: ... reduce speed if other vehicles or pedestrians are in the area 12 2 Hauling the Skid Steer and Windrower Before transporting a loaded skid steer and windrower measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through Use adequately sized and rated trailers and...

Page 63: ...cket Replace bearing or sprocket Incorrect Chain tension Check chain tension and adjust as necessary NOTE In some working conditions using this machine can be very loud and harmful to hearing Drum won t rotate No hydraulic flow Check that all hoses are tight with no leaks and that main hoses are fully connected and locked in auxiliary ports No hydraulic flow from skid steer Check that auxiliary hy...

Page 64: ...aulic cylinder functioning correctly Obstruction in valve block Remove obstruction from hydraulic lines and valve block Auxiliary hydraulics not engaged Engage auxiliary hydraulics Drum must be turning in order to cycle the angling cylinder Electrical failure Refer to skid steer operators manual for how to check auxiliary electrical circuits ...

Page 65: ...Maintenance Section 5 1 2019 Alamo Group Inc MAINTENANCE SECTION ...

Page 66: ...ality and are manufactured to the same standards as the original equipment These parts are made and tested to Schulte specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Schulte warranties and present a safety hazard Use genuine Schulte parts for economy and safety SPSI 2 SEE YOUR SCHULTE DEALER ...

Page 67: ...tter pins roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts section Do not replace lock nuts with nuts and lock washers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on...

Page 68: ... tightness When tightening the Split Tapered hub to the drum sprocket torque the 3 8 bolts to 29 ft lbs 39 Nm WINDROWER TEETH Teeth are made from high strength abrasion resistant 450BHN steel for superior wear resistance Additional hard surfacing is not necessary However if it is desired CS170 hard surfacing electrodes are recommended TIRES Periodically check tire pressure Tires should be inflated...

Page 69: ... wheel assemblies 8hrs 4 locations Flange bearings 50 hrs 2 locations Frame Pivot 50 hrs 1 location Wheel hubs 50 hrs 2 locations Wheel Hubs Wheel Hubs Yearly Fill until grease is seen purging at the axle seals Always wear protective gloves when handling grease Drive Chain Apply light grease or oil to the drive chain after every 8 hours of operation Operating conditions may require that the chain ...

Page 70: ...er head to thread the wire out The cylinder head can be turned with a pin wrench in the holes provided with a pipe wrench or with a strap wrench 6 Thread the wire completely out of the barrel Note which hole in the cylinder head that the wire was inserted in there are 4 holes in the cylinder head When reinstalling the cylinder head the wire must be inserted in the same hole and the wire must be in...

Page 71: ...t clevis over the pin 12 Remove the piston nut The piston and cylinder head can now be removed 13 Inspect all components for wear and scoring Closely inspect the bore of the barrel for scoring or wear marks Check the shaft closely for wear marks scoring pitting or rust discoloration of nitrosteel shafts is normal Check the bore of the cylinder head for wear marks scoring and rust Check the outside...

Page 72: ...ufacturer s defects only Coverage includes parts and labor For Rental Use Component and Driveline Warranty is 30 Days from within the first in service date Structural warranty is 30 days from within the first in service date Tires and Rims are covered for 1 year against manufacturer s defects only Coverage includes replacement parts and labor Where legislation allows The dealer is responsible for ...

Page 73: ...ested by the manufacturer to verify that the goods are defective in material or workmanship The Dealer must keep the failed part until the claim is processed to allow Schulte Industries the option of further examination of the part Further examination may mean that pictures are sent or that the part be returned to Schulte A Return Goods Authorization RGA must be sent with any returned part If a fa...

Page 74: ...SMR 800 04 19 P N R500 010C Printed Canada ...

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