Schulte FX-530 Operator'S Manual Download Page 125

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MAINTENANCE

FX-530 06/21

Maintenance Section 5-11

MAINTENANCE

SLIP CLUTCHES
Each of the drivelines on the Schulte cutter is equipped with a slip clutch.

Blade Carrier Removal

Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade

carrier is loosened. Use a suitable two-jaw gear puller to pull carrier off tapered gearbox shaft. If gear puller is

not available use a long bar inserted through the bolt access hole, striking the long bar with a sledge hammer.

Rotate blade carrier 180° and repeat process until the blade carrier is loosened.

Mnt-R-0005

Blade Carrier Installation

Clean the taper and splines on both the blade

carrier and output shaft. Castle nuts and cotter

pins are used to tighten the cutter pans to the

splined shaft on the cutter gearboxes. A cone

washer is used between the nut and the gearbox

main shaft. The washer must cone down towards

the nut. A flat washer may be required if the hole

on the shaft and the slots on the castle nut do not

line up.
The slots on the underside of the blade carrier

must line up with the hole on the gearbox shaft so

the cotter key can be inserted. To aid in alignment,

mark a line on the bottom of the gearbox shaft,

parallel with the cotter key hole.
Rotate the blade carrier until the slots are parallel

to the mark. The pan may need to be spun 180° so

the splines match.
A 2-1/16" socket can be used to torque the M36

nut to 600 ft-lbs(814 Nm) dry assembly. Strike the

carrier on the hub several times with a heavy

hammer to seat the hub. Use a suitable spacer

over the nut to prevent damage to the nut and

threads. Retighten the nut to 600 ft-lbs(814 Nm)

dry assembly. Install new cotter pins when

retightening these nuts.
It is important that the retaining nut be checked

after a few hours of operation then periodically.

Retightened if necessary.

AVOID PERSONAL INJURY. DO NOT work under cutter without support blocks to keep

the frame from falling.

Mnt-R-0006_B

Summary of Contents for FX-530

Page 1: ...AD UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at www algqr com sve 0 00 FX 530 Rotary Cutter Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306...

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Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...quester Address ______________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model _________________________Serial Number ________________________ Date Purchased _______________________Dealer Salesperson ____________________ Dealership Name ______________________Dealership Location ________...

Page 5: ...efore operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide...

Page 6: ... operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pum...

Page 7: ...19 FEDERAL LAWS AND REGULATIONS 1 28 INTRODUCTION SECTION 2 1 Equipment Specifications 2 3 KEY OPERATION POINTS 2 4 Operating Noise Level Sound Pressure 2 4 ASSEMBLY SECTION 3 1 GENERAL 3 2 OPERATING POSITION 3 2 DRIVE SHAFT 3 6 TRANSPORT POSITION 3 7 CHAIN GUARDS 3 7 HYDRAULIC CIRCUITS 3 8 Wing System 3 8 Phasing System 3 9 TRANSPORT LIGHTS 3 10 Installation of Lights 3 10 Wiring of Lights 3 11 D...

Page 8: ...re Operation Inspection Service 4 19 Cutting Component Inspection 4 23 Blade Bolt Inspection 4 25 DRIVING THE TRACTOR AND IMPLEMENT 4 28 Starting the Tractor 4 29 Brake and Differential Lock Setting 4 29 Operating the Cutter Wings 4 29 Operating Position 4 30 Transport Position 4 31 Driving the Tractor and Mower 4 32 Crossing Ditches and Steep Inclines 4 33 OPERATING THE TRACTOR AND IMPLEMENT 4 34...

Page 9: ...0 Blade and Blade Carriers 5 10 Blade Installation 5 10 Blade Carrier Removal 5 11 Blade Carrier Installation 5 11 Disassembly 5 12 Reassembly 5 13 HUBS SPINDLES 5 15 Greasing and Installation 5 15 Tightening Instructions for 517 511 Hubs 5 16 Tires 5 16 HYDRAULIC HOSES 5 17 STORAGE 5 19 SHEAR BOLTS 5 19 PROPER TORQUE FOR FASTENERS 5 19 NUTS BOLTS 5 20 ...

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Page 11: ...Safety Section 1 1 2021 Alamo Group Inc SAFETY SECTION ...

Page 12: ...pment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent death or serious injury from unsafe practices Indicates a hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates a hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates a hazardous situation that i...

Page 13: ... ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUS...

Page 14: ... mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS...

Page 15: ...SH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will st...

Page 16: ...ing the operator and bystanders to health risks Always wear required OSHA approved Personal Protective Equipment PPE when cleaning or removing potentially hazardous material from equipment 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining deb...

Page 17: ...lades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades...

Page 18: ...LY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts ...

Page 19: ...ken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline tele...

Page 20: ...TOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before proceedi...

Page 21: ...ng on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses with side shields marked with ANSI Z87 and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP han...

Page 22: ... of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into bur...

Page 23: ...rt for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMP...

Page 24: ...EAR SAFETY GLASSES with side shields marked with ANSI Z87 PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES with side shields marked with ANSI Z87 when servicing hot components AVOID CONTACT wi...

Page 25: ...r broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAF...

Page 26: ...nives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Schulte warranties and present a safety hazard Use genuine Schulte parts for economy and safety SPSI 1 SEE YOUR SCHULTE DEALER ...

Page 27: ...mote safe operation Damage to the decals may occur while in shipping use or reconditioning Schulte cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Schulte dealer to order replacement decals ...

Page 28: ...E FX 530 Logo 17 226 436 1 DANGER Multi Decal Rotary Cutters 18 226 437 10 DANGER Do not Operate Shield Missing 19 226 438 1 WARNING Multi Decal Trailing Units 20 226 430 1 WARNING Jack Positioning Decal 21 226 441 1 DANGER Multi Decal 1000 RPM Units 22 226 443 4 DANGER Stay Clear of Wings 23 226 444 1 WARNING Use Genuine Schulte Parts 24 226 447 1 IMPORTANT Shear Bolt Breakage 25 226 446 11 DANGE...

Page 29: ...SAFETY FX 530 06 21 Safety Section 1 19 2021 Alamo Group Inc SAFETY Decal Description ...

Page 30: ...SAFETY FX 530 06 21 Safety Section 1 20 2021 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FX 530 06 21 Safety Section 1 21 2021 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FX 530 06 21 Safety Section 1 22 2021 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FX 530 06 21 Safety Section 1 23 2021 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FX 530 06 21 Safety Section 1 24 2021 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FX 530 06 21 Safety Section 1 25 2021 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY FX 530 06 21 Safety Section 1 26 2021 Alamo Group Inc SAFETY ...

Page 37: ...SAFETY FX 530 06 21 Safety Section 1 27 2021 Alamo Group Inc SAFETY ...

Page 38: ...ect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before...

Page 39: ...Introduction Section 2 1 2021 Alamo Group Inc INTRODUCTION SECTION ...

Page 40: ...ctive in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from the ...

Page 41: ... with deck protection rings to keep the blades from damaging the domed deck The wheel standards on this machine are adjustable to meet all crop row spacing and uses special distribution panels to distribute material evenly and reduce clumping Equipment Specifications Cutting Width 30 4 ft 9 3 m Blade Tip Speed Transport Width Std Wheel Ext 9 8 ft 3 m 1000 RPM 16300 ft min 4970 m min Row Crop Wheel...

Page 42: ...um of 60 between the inside of the tires make sure blades are not bent and are in good condition reduce ground speed to allow more cutting time If Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION For maximum performance and service life Always use Genuine Schulte replacement parts Operating Noise Level S...

Page 43: ...from the date of purchase Component is 1 year from the date of purchase Components include hydraulics hubs spindles blade carriers and light kits Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes and yokes Coverage applies only to manufacturer s defects when product is properly maintained and lubricated Tires and Rims are covered for 1 year against manufacture...

Page 44: ...ounters with foreign objects for which the product is not intended inadequate or faulty assembly improper or inadequate maintenance neglect or abuse Shop supplies such as the use of tools oil or grease used in the repair or replacement of a warrantable part or component Normal wearing parts such as but are not limited to safety chains belting clutch linings blades and tire wear THE WARRANTY CLAIM ...

Page 45: ...Assembly Section 3 1 2021 Alamo Group Inc ASSEMBLY SECTION ...

Page 46: ... sure to stand clear of the outer wing when it is being lowered to avoid injury GENERAL Check oil level in all gearboxes before operation Refer to the Maintenance Section of this manual for recommended oil type and viscosity Lubricate all grease fittings Refer to the grease schedule of this manual Check that all nuts and bolts are in place and properly tightened Refer to the Maintenance Section of...

Page 47: ...ing is lowered move the lock pins to their operating position as shown below Figures Asm R 0567 Asm R 0568 Then install the two 5 8 bolts provided to firmly hold the wing in place One at the front of the wing and one at the back of the wing as shown below Figures Asm R 0569 Asm R 0570 ...

Page 48: ...outer wing when it is being lowered to avoid injury Once the wing is lowered move the lock pins to their operating position as shown below Figures Asm R 0567 Asm R 0568 Then install the two 5 8 bolts provided to firmly hold the wing in place One at the front of the wing and one at the back of the wing as shown below Figures Asm R 0568 Asm R 0567 C If your FX 530 is shipped with the hitch flipped u...

Page 49: ...ower the hitch down using an approved lifting device Stand clear when lowering the hitch to avoid injury Next remove pins B from the tension links Then connect the tension links to the hitch using Pins B and the hardware that came with those pins as indicated in the illustration below Grease both sets of pins once assembled ...

Page 50: ... B See Figure Asm R 0578 for transport purposes Remove the Tractor Drive Shaft and Pieces A and B from the wings Discard Pieces A and B Reassemble the bolts and nuts onto the chain guards that have been disassembled when removing pieces A and B Take the Tractor Drive Shaft and assemble it onto the Splitter Gearbox Figure Asm R 0579 with the bolt provided on the shear yoke end of shaft ...

Page 51: ...ings rests on these pins during transport CHAIN GUARDS Insert the chain link into the first slot of the chain rail and slide the galvanized rod through the link Continue along the chain rail until all links are inserted Bend the last 2 51mm of the galvanized rod back to keep the chains from falling through the slots For single chain configurations insert the end link into the slot For double chain...

Page 52: ...ady assembled it is possible that the wing lift hydraulic cylinders are not completely filled with oil An indication of this is that the wing lock up pins cannot be removed freely First fully retract the wing cylinders then remove the wing lock up pins The wing lift system is marked in blue at the tractor connection Refer to the Parts Manual for a complete list of fittings and hydraulic hose part ...

Page 53: ...ulic Phasing Cylinders A hydraulic phasing cylinder system works by synchronizing the operation of a number of hydraulic cylinders so that they extend and retract at exactly the same rate This allows a multi section machine such as a rotary cutter to be raised and lowered evenly across its width Because a hydraulic cylinder has a cylinder rod attached to the piston the effective area on the rod si...

Page 54: ...all amounts of oil may leak past piston seals causing cylinders to fall out of synchronization Synchronization can be restored by fully extending cylinders and holding the circuit open for period of time TRANSPORT LIGHTS Use FLASHING WARNING LIGHTS when traveling on public roads day or night unless prohibited by law If the rotary cutter obscures the tractor warning or tail lights the rotary cutter...

Page 55: ...nsion harness Plug the 3 pin plug to the red lamp and the 2 pin plug to the amber plug Plug the main harness to the input end of the light module Using plastic wire ties route the harness along the hydraulic hoses to the front of the rotary cutter Allow enough slack in the harness for turning Test the circuit The lights should operate in unison with your tractor lights If the turning lamps are opp...

Page 56: ...e that all rotating shafts be guarded against contact The unchained plastic shields can rotate with the driveline but must stop when they contact another object The shields must be regularly greased and checked that they rotate freely on the driveline Refer to the Lubrication section for greasing intervals GEARBOX LAYOUT BLADE ROTATION ...

Page 57: ...hine operation The hydraulic phasing cylinder kit requires one double acting hydraulic circuit for operation The system is comprised of three hydraulic cylinders with depth stop collars and allows all wheels to be raised and lowered simultaneously Before operations all air must be purged from the hydraulic lift circuit Fully raise the cutter and hold the tractor s hydraulic control lever forward f...

Page 58: ...ASSEMBLY FX 530 03 21 Assembly Section 3 14 2021 Alamo Group Inc ASSEMBLY ...

Page 59: ...on 3 15 2021 Alamo Group Inc ASSEMBLY Center Section Wheel Standards For transport stability move the center section wheel standards outward as far as possible immediately upon receiving the cutter Standard Wheel Axles Walking Wheel Axles ...

Page 60: ......

Page 61: ...Operation Section 4 1 2021 Alamo Group Inc OPERATION SECTION ...

Page 62: ...REA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shield...

Page 63: ...e Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses with Side Shields marked with ANSI Z87 Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask de...

Page 64: ...on front axle Power Take Off 1000 RPM with 1 3 4 x 20 spline or 1 3 8 x 21 spline Tire Spacing Set tires minimum width of 60 inside to inside of tires 2 1 ROPS and Seat Belt The tractor must be equipped with a Factory Cab and seat belt to protect the operator from falling from the tractor and being crushed or run over by the tractor and or implement resulting in serious injury or death Only operat...

Page 65: ...anual for drawbar adjustment procedures IMPORTANT The drawbar must be able to support the weight of the rotary cutter 3 2 Connection to Tractor Equal Angle Hitch Pin the hitch block to the swivel according to the tractor PTO size For 1 3 8 x 21 spline PTO s the hitch block is mounted as shown in the graphic 1 3 4 x 20 spline PTO s require the hitch block to be moved back a setting IMPORTANT Incorr...

Page 66: ...ine to prevent this potentially dangerous situation S3PT 16 3 6 Tire Spacing Tractor tires should be set a minimum of 60 1 5 m apart measured from inside of tire to inside of tire or maximum width possible Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 3 4 Front End Weight A minimum of 20 total tractor weight must b...

Page 67: ...Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Never all...

Page 68: ...ocate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic re...

Page 69: ...ould be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 ...

Page 70: ...he cutter safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of cutter 6 2 Safety Tow Chain If the implement is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the implement must be connected between ...

Page 71: ...e organizers to allow sufficient slack for turning Ensure that hoses do not contact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport pins to lower the cutter wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised po...

Page 72: ...ft cylinders until there is no weight on the wing lock up lever Remove the snap pin from the lever pivot assembly and push the lever forward to release the lock pin Re insert the snap pin to lock the lever into position NEVER force the lever forward If the lever does not move freely then the cylinders are not fully retracted If the rotary cutter has been supplied to you already assembled then it i...

Page 73: ...ections 2 Extend or retract the center section main hydraulic lift cylinder to the desired cutting height 3 Shut down the tractor place the transmission in park and set the parking brake before dismounting 4 Loosen the plunger and slide it down against the depth stop valve assembly so that the cylinder returns to the preset cutting height each time the cutter is lowered 7 2 Setting Deck Pitch Mowe...

Page 74: ...e 1 1 4 threaded rod on the wing adjustment assembly to level the wings of the cutter with the center section 3 To raise or lower wing back off nut A first then adjust nut B Retighten nut A and lock washer after adjustment To lower the wing retract the threaded rod To raise the wing extend the threaded rod 4 After the wings are set at the desired position retighten jamnuts to maintain height setti...

Page 75: ...with the rear of the deck slightly lower than the front provides better suction lifting the grass and creating a clean cut with less windrowing For heavier applications the front of the mower may need to be raised an additional 1 2 1 When attaching the PTO yoke to the Tractor PTO shaft it is important that the spring activated locking collar slides freely and the locking balls are seated securely ...

Page 76: ...zed dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline or move drawbar to 16 or 20 position for required clearance Before operating the Implement check to make sure the Im...

Page 77: ... hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum differ...

Page 78: ...e performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts or Drivelines could turn without warning and cause immediate entanglement injury or death S3PT 11 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion...

Page 79: ... U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited...

Page 80: ...nd illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure ...

Page 81: ...in the maintenance section OPS R 0010_H Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level using sight glass level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_U Ensure each hydr...

Page 82: ...wheel bearings and lug nut torque OPS R 0014_M Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure carrier hub nuts are tightened with the cotter pin inserted and spread Check maintenance section for proper torque Inspect the cond...

Page 83: ...OPERATION FX 530 06 21 Operation Section 4 23 2021 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 84: ...ent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface...

Page 85: ...E BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replac...

Page 86: ...function properly tractor implement The SMV Sign is clean and visible tractor implement The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is in place and in ...

Page 87: ...decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Drivel...

Page 88: ...ing and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of ...

Page 89: ...tor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases ...

Page 90: ...outer wing over using an approved lifting device Make sure to stand clear of the outer wing when it is being lowered to avoid injury Once the wing is lowered move the lock pins to their operating position as shown below Figures Asm R 0567 Asm R 0568 Then install the two 5 8 bolts provided to firmly hold the wing in place One at the front of the wing and one at the back of the wing as shown below F...

Page 91: ...jury Once the wing is lowered move the lock pins to their operating position as shown below Figures Asm R 0567 Asm R 0568 Then install the two 5 8 bolts provided to firmly hold the wing in place One at the front of the wing and one at the back of the wing as shown below Figures Asm R 0568 Asm R 0567 10 5 Transport Position When you are going to flip the outer wing over for transport purposes It is...

Page 92: ...ck the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the uni...

Page 93: ...ing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted with...

Page 94: ... TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operato...

Page 95: ...he mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any nee...

Page 96: ...vetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine sp...

Page 97: ...and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 11 5 Operating the Mower Only operate the mower...

Page 98: ...ly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing SGM 1 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can ...

Page 99: ...of the U joints occurs Sharp turns can cause premature failure of the joints and place pressure on the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor OPS R 0027_G Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious haza...

Page 100: ... or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause abn...

Page 101: ...ng to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal o...

Page 102: ...on and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock braces If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS R 0030 ...

Page 103: ...ing the jack mount and rotating it on the frame Tighten the jack mount bolts again Lower the parking jack and raise the implement until the tongue clevis is no longer resting on the drawbar and is supported completely by the jack Also make sure the parking jack is resting squarely on a hard level surface Remove the pin OPS R 0109 Do not operate this Equipment with hydraulic oil or fuel leaking Oil...

Page 104: ...OPERATION FX 530 06 21 Operation Section 4 44 2021 Alamo Group Inc OPERATION After the driveline has been removed from the tractor place the PTO master shield back in the storage position ...

Page 105: ...e frame leveling rod Install the hitch jack on the jack mount located on the outer hitch frame Lubricate all implement grease points and fill gearbox oil levels as detailed in the maintenance section Store the tractor shaft in the holder keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of...

Page 106: ...ntially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When rais...

Page 107: ...ires All tires will generate heat during transport some more than others depending upon tire construction The amount of heat build up in that tire is dependent upon the travel time Caution must be taken to prevent any tire from overheating The tires should be checked periodically during transport If the tires are beginning to overheat they should be allowed to cool and the travel speed should be l...

Page 108: ... up hole in the center lock bar and the slot in the receiver line up REMOVE the transport pin red pin from the storage location B and MOVE IT to the transport location A Fasten it with the lynch pin Wing Section Return to tractor cab and start to raise wings The outside wings will rise simultaneously until resting against the inner wings Before raising inner wings retract the phasing circuit half ...

Page 109: ...e transport lock pins 14 3 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers ...

Page 110: ...ther type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 06 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporti...

Page 111: ...ts and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public road...

Page 112: ...e down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the ...

Page 113: ... spline seated on shaft shaft clean and replace New Blade or bolts matched Replace blades or bolts in sets Drivelines not phased correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with NLGI 000 lubricant Excessive trash build up Remove trash around gear box Bearing or gears set up improperly C...

Page 114: ...actor tires push grass down Adjust your tractor wheel spacing Refer to Operation section Damaged Mower pan Repair or replace as necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut Install blades so rotation is correct Poor Shredding Excessive ground speed Raise the front of Mo...

Page 115: ...Maintenance Section 5 1 2021 Alamo Group Inc MAINTENANCE SECTION ...

Page 116: ...SHAFT WEAR SAFETY GLASSES with side shields marked with ANSI Z87 PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES with side shields marked with ANSI Z87 when servicing hot components AVOID CON...

Page 117: ... worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing bla...

Page 118: ...and guards in place and in good condition LUBRICATION Grease points around the cutter will be identified by one of the following greasing decals In some cases multiple grease points may be identified by a single decal if they are close together and the require the same greasing schedule PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cuttersh...

Page 119: ...MAINTENANCE FX 530 06 21 Maintenance Section 5 5 2021 Alamo Group Inc MAINTENANCE ...

Page 120: ...y 3 5 liters 3 7 qt 7 Reinstall vent plug Dispose of old oil in accordance with the local regulations Replace oil in gearboxes after the first 50 hours of operation then yearly Check gearbox oil level frequently Steady loss of oil will indicate damaged seals which should be replaced immediately to prevent ruining the gearbox Procedure for refilling the splitter gearbox 1 Park unit on a level surfa...

Page 121: ...7 2021 Alamo Group Inc MAINTENANCE Gearbox oil should meet the following specifications API Service Classifications GL 5 Military Specification MIL L 2105C Consult the following chart for the oil viscosity recommendations NOTE Use SAE 80 90 Gear Oil ...

Page 122: ...he shaft At least once per year more often in dusty or dirty conditions the shielding should be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If the universal joint sliding members are allowed to dry out to the point where two halves can not slip freel...

Page 123: ...d be removed and the old grease wiped from the shaft Do not use an alcohol or acid based solvent to remove the grease A fresh coat of grease should be applied to the entire surface of the inner tube If sliding members are allowed to dry out to the point where the two halves cannot slip freely damage to the rotary cutter or tractor may occur Rapid fit yoke Every two days Drivelines Cross Journals 4...

Page 124: ...ate increasing the risk of a broken gearbox lower shaft Never weld or modify blades Welding and other modifications such as straightening the blade after it has been bent can severely reduce the strength of the blade increasing the likelihood that a piece breaks and can be thrown from the machine DO NOT SHARPEN BLADES Sharpening blades can reduce the strength of the blade increasing the likelihood...

Page 125: ...n shaft The washer must cone down towards the nut A flat washer may be required if the hole on the shaft and the slots on the castle nut do not line up The slots on the underside of the blade carrier must line up with the hole on the gearbox shaft so the cotter key can be inserted To aid in alignment mark a line on the bottom of the gearbox shaft parallel with the cotter key hole Rotate the blade ...

Page 126: ...are movable and all surfaces are free of rust To service the clutch and or change the linings follow these steps Disassembly 1 Remove the tapered pin 2 Loosen the perimeter bolts on the clutch evenly and progressively to uniformly reduce the load on the spring 3 Separate the parts and inspect for signs of corrosion cracks and rust 4 Clean the parts using brake cleaner and a wire brush 5 Inspect th...

Page 127: ...p Inc MAINTENANCE Reassembly 1 Install the bushing 3 in the flange yoke 2 2 Reassemble the clutch as shown in the diagram Figure Mnt R 0292 Be careful not to contaminate any of the internal parts of the clutch with grease or oil from hands or tools during reassembly ...

Page 128: ...his will ensure that there is not pressure on the indicator ring and the proper torque is applied to the spring plate 6 Reinsert the tapered pin into the hub The clutch will now have approximately 60 to 70 of its torque value This torque value will increase to its intended value as the clutch slips during operation Care should be taken to avoid prolonged slipping during the run in period The FT cl...

Page 129: ...ase Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub with grease Grease needs to cover complete surface area inside hub but does not need to fill cavity 3 Smear grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install the ...

Page 130: ...ll excess grease from hub and axle There should not be any drag noticed when spinning a tire installed on a hub If the axle nut is too tight the rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the bearings Tires Periodically check tire pressure Tires should be inflated to manufacturer s suggested specifications Higher pressures may cause excessive...

Page 131: ... OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F TO AVOID DEATH OR SERIOUS INJURY FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecti...

Page 132: ...ieved 10 Slowly loosen the hydraulic hose connection to the cylinder 11 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 12 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 13 Install ...

Page 133: ...n or damaged parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter SHEAR BOLTS A shear bolt on the tractor driveshaft located at the splitter protects the tractor PTO from severe shock loads If this shear bolt should break only replac...

Page 134: ...ns roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace lock nuts with nuts and lockwashers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on dry asse...

Page 135: ...MAINTENANCE FX 530 06 21 Maintenance Section 5 21 2021 Alamo Group Inc MAINTENANCE ...

Page 136: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 29 2021 Alamo Group Inc SEGURIDAD ...

Page 137: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 28 2021 Alamo Group Inc SEGURIDAD ...

Page 138: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 27 2021 Alamo Group Inc SEGURIDAD ...

Page 139: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 26 2021 Alamo Group Inc SEGURIDAD ...

Page 140: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 25 2021 Alamo Group Inc SEGURIDAD ...

Page 141: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 24 2021 Alamo Group Inc SEGURIDAD ...

Page 142: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 23 2021 Alamo Group Inc SEGURIDAD ...

Page 143: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 22 2021 Alamo Group Inc SEGURIDAD ...

Page 144: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 21 2021 Alamo Group Inc SEGURIDAD ...

Page 145: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 20 2021 Alamo Group Inc SEGURIDAD ...

Page 146: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 19 2021 Alamo Group Inc SEGURIDAD ...

Page 147: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 18 2021 Alamo Group Inc SEGURIDAD ...

Page 148: ...SEGURIDAD FX 530 06 21 Sección de Seguridad 1 17 2021 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 149: ...leccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular gara...

Page 150: ...unidad tal como se especifica en el cronograma de lubricación NUNCA lubrique ajuste o quite material mientras el equipo está en funcionamiento o movimiento AJUSTE todas las tuercas y pernos tal como se especifica INSPECCIÓN DE CUCHILLAS REEMPLACE las cuchillas dobladas dañadas agrietadas o rotas inmediatamente por cuchillas nuevas EVITE fallas de las cuchillas y que vuelen trozos de cuchillas NO e...

Page 151: ... con ANSI Z87 y GUANTES PROTECTORES y siga todos los PROCEDIMIENTOS DE SEGURIDAD al realizar tareas de servicio reparación y mantenimiento sobre el implemento Siempre USE GUANTES protectores al manipular las hojas cuchillas bordes filosos o un componente desgastado con bordes filosos Siempre USE GUANTES y GAFAS DE SEGURIDAD con protecciones laterales marcadas para cumplir con ANSI Z87 al reparar c...

Page 152: ... visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material co...

Page 153: ...icar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor N...

Page 154: ...ma QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las man...

Page 155: ...A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionamien...

Page 156: ...se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensamblaj...

Page 157: ...ÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloque ...

Page 158: ...les de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSP...

Page 159: ...y personas presentes a riesgos de salud Siempre use el equipo de protección personal PPE aprobado por OSHA cuando limpie o retire material potencialmente peligroso de equipo 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA a...

Page 160: ...or y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo...

Page 161: ... equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y ...

Page 162: ...E OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VELOC...

Page 163: ...ituación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Indica información considerada importante pero no relacionada con riesgos por ejemplo mensajes ...

Page 164: ...Sección de Seguridad 1 1 2021 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

Page 165: ......

Page 166: ...erte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ext...

Page 167: ...______ Dirección del solicitante ________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ____________________________ Modelo de cortadora ________________________Número de serie ________________________ Fecha de compra __________________________ Vendedor del distribuidor __________________ Nombre del distribuidor ____________...

Page 168: ...pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Schulte Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y solicite la ...

Page 169: ... y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento su u...

Page 170: ...CON ALETA FLEXIBLE Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Segurida...

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Schulte FX-530, Operator'S Manual

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