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Schulte Classica Series, Manual

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Schulte Classica Series Manual Download Page 19

 

SCHULTE Classica Installation Training 

Page 19 

 

Panel Connector 

 

•

 

Connects 2 Island Cabinet A’s together. 

•

 

Pulls panels together so they are tight. 

 

 

 

Melamine Drawer Lock 

 

•

 

Used to lock the top drawer of a drawer 
stack. 

 

 

 

Fast Caps 

 

•

 

Adhesive cap to cover an exposed screw 
head. 

•

 

Available in White, Maple, Cherry and 
Bisque. 

 

 

 

Edge Banding 

 

•

 

Allows installer to professionally trim 
edges of any custom-cut melamine 
product. 

•

 

Peel and press adhesive. 

•

 

Available in White, Maple, Cherry and 
Bisque. 

 

 

Summary of Contents for Classica Series

Page 1: ...e 28 Wall to Wall Installation 36 Open to Open Installation 40 Floor Mount to Wall Hung Installation 42 Floor Mount Installation 45 Sample Panel Uses 48 Drawer Glide Configuration 60 Melamine Anchor Installation 61 Door Installation 62 Hamper Door Basket Installation 63 Door Adjustment 64 Installation of Crown Molding 65 Radius Corner Shelf 66 Radius Corner Shelf with Hanging Rod 68 Island Cabinet...

Page 2: ...ratch and stain resistant The finish is chemically bonded to the wood so that it is impossible to separate them Caution There are many different qualities of particleboard melamine and vinyl There also are different amounts of pressure and temperature that can be applied All of these variables control the quality of the board we use The top grade available is known as furniture grade and SCHULTE o...

Page 3: ... of fine furniture Classica is functional Classica combines the look and feel of fine furniture with the utility of a strong custom storage solution Classica enhances the value of a home Melamine systems are perceived as a significant upgrade from other storage systems and add value to the home For consumers dissatisfied with non quality wire solutions melamine is the preferred upgrade ...

Page 4: ...g Classica in addition to offering wire throughout the rest of the house you can provide a whole solution and not allow another dealer to have contact with the builder designer owner Multiple markets Classica opens dealers to new construction and retrofit markets therefore driving growth and profit opportunities Function Classica offers solutions for garages laundries home offices entertainment ce...

Page 5: ...There are left and right End Panels End panels are used only when ends are very visible Otherwise always use Center Panels even in wall to wall closets to reduce inventory of products The distance between each hole for the regular line pattern is 32 millimeters which means the panels do not come to exact inch measurements Therefore panels are rounded up to the next inch size to describe their heig...

Page 6: ...and toe kicks are one item Cleats are edge banded top and bottom and have 2 cams on each end Cleats come in 18 24 30 36 and 96 wide no Cams by 5 high Cleats can be reversed so that cams can be hidden in the case of toe kicks and some floor mounted systems Cleats are attached at the top and bottom of every Cabinet Toe Kicks used in Floor Mount systems protect the front of the panel Turn cam until a...

Page 7: ... Screw go directly through cleats eliminating need to hang re hang cabinets Fixed Shelf These shelves lock into panels to create cabinets Available in sizes of 18 24 30 or 36 19 and 24 deep shelves available in 24 and 30 widths Reversible cams face up or down to hide assembly hardware Turn cam until arrow on cam faces the outside hole where Connecting Bolt enters the shelf Turn cam clockwise to lo...

Page 8: ... 24 deep shelves X 24 and 30 widths Can be added to cabinet after assembled in addition to being moved up and down Turn cam clockwise to lock onto Rasant bolt Moveable Shelf Available in 18 24 30 36 and 96 wide units X 13 deep Available in 19 and 24 deep for 24 30 and 96 widths The shelves are undercut to 13 3 4 to reduce field ripping because of wavy walls 96 shelves are used when you need a shel...

Page 9: ...adjustable Shelves into panels Inserts into front and rear line bore of panels Available in Chrome Clothes Rod Hanging rod to hang clothing Round plated steel rod sold in 8 different lengths Available in Nickel and Chrome Rod Flange Attaches Clothes Rod to panels Easily inserted into the front line bore for Nickel or Chrome Rod Available in Chrome ...

Page 10: ...en two 2 cabinets Available in 14 deep at front edge X 32 along back wall Cabinets must be between 22 and 31 1 2 from corner Used to wrap corners with adjustable shelves Installed using Corner Shelf Support Back Corner is cut out to accept the Corner Shelf Support Corner Shelf Support 96 Long Used to support back of Radius Corner Shelf Available in White Bisque Maple and Cherry ...

Page 11: ...ep X 24 wide drawers and baskets Shelves need to be cut Custom made tops may be added not provided by SCHULTE Shelves for a traditional A Cabinet should be cut to 15 1 4 from a 19 shelf for proper fit If the center panel is moved to allow 19 deep accessories the other side shelves would be cut to 12 from a 14 deep shelf Cabinet B options All standard 14 deep X 30 wide accessories must be used in c...

Page 12: ...onal fixed Rasant shelf placed between drawers Assembled or knock down versions are available Assembled available in White only Knock down available in White Maple and Cherry Drawer Fronts Drawer fronts are 3 4 thick Plain available in all colors by custom order only Sold separately Drawer Front Connectors allow drawer fronts to be adjusted for proper reveal Note 5 Drawer Boxes available only in 1...

Page 13: ... and 30 wide cabinets and in heights of 31 35 40 and 49 Available without Center Panel as an Insert Door to allow decorative glass or plexiglas insert Insert can be 5 32 or less thick and the insert is set in place with a bead of silicon or by carefully applying brads to the sides Plain Doors available in all colors by custom order only Decorative hardware sold separately Insert Sizes are For 24 w...

Page 14: ...nts Available in Maple Cherry Bisque and White Shoe Shelf Fence Available in 24 and 30 widths Chrome fence For shoes magazines literature etc For use with Rasant Shelves in 14 and 19 cabinets Offset rear Rasant Bolts 4 holes up Chrome Baskets Baskets come in 18 wide X 6 high 24 and 36 wide X 6 13 and 17 high All depths are 14 inches Full Extension Ball Bearing Glides included plus Euroscrews ...

Page 15: ...edrilled for easy installation Includes high quality 3 way adjustable European Hinge Door stays included to prevent door from fully opening Hamper Basket Hangs on Hamper Door Removable basket Used for laundry toy and recyclable storage Available in Chrome Shelf Rod Support Supports a single shelf and a shelf and rod when spanning more than 36 Available in Chrome ...

Page 16: ...with a 90 wall For use with Cabinets or filler sections Simplifies your L shelf installation Decorative Pull 4 Decorative Pull Screw lengths for both doors and drawers are provided Available in Nickel and Chrome Straight Handle Pull 4 Straight Handle Pull Screw lengths for both doors and drawers are provided Available in Nickel and Chrome ...

Page 17: ...ie Rack Neatly organizes 24 ties Gliding mechanism mounts easily into predrilled Panel with Euroscrews included Chrome body slides out past vertical Panel for viewing and access Belt Rack Neatly organizes belts on 6 hooks Gliding mechanism mounts easily into predrilled Panel with Euroscrews included Chrome body slides out past vertical Panel for viewing and access ...

Page 18: ...ded Chrome body and Rod Hook Strip 3 4 thick melamine gives a solid surface to mount hooks on Available in 24 and 36 depths Hooks sold separately Available in White only Jewelry Drawer Insert Available for 4 X 24 or 4 X 30 drawer Velvet lined Ring holder necklace holder and compartments for miscellaneous jewelry For 14 deep drawers only ...

Page 19: ...are tight Melamine Drawer Lock Used to lock the top drawer of a drawer stack Fast Caps Adhesive cap to cover an exposed screw head Available in White Maple Cherry and Bisque Edge Banding Allows installer to professionally trim edges of any custom cut melamine product Peel and press adhesive Available in White Maple Cherry and Bisque ...

Page 20: ...r Bracket Used only in floor mount situations Connects filler sections of cleats to wall or Panels Crown Molding 1 1 2 Crown Molding attaches to the top shelf of the cabinets Available in 10 lengths Mounted with 1 drywall screws Note All hardware items are sold in bulk to dealers since the amount of hardware needed varies greatly from job to job ...

Page 21: ...SCHULTE Classica Installation Training Page 21 Warranty Melamine Laminate Color Matches Gray Coveright U212 Maple Coveright H1400 Cherry Coveright H1417 White Coveright W600 Bisque Coveright T604 ...

Page 22: ...re Bit tip Shop Vac 3 16 Drill Bit Hamper Template Shop towels 5 16 Drill Bit and Counter Sink T Bevel B 32 Drill Bit Drawer door pull Spray cleaner 1 8 Drill Bit and counter sink top shelf and melamine screw Measuring Tape 6 X Wood Screws 15 64 Drill Bit Shoe Fence Template Stud Finder Razor Knife 2 Phillips Screwdriver 24 Level 3 Phillips Screwdriver 48 Level Hammer Rubber Mallet 72 Level Pliers...

Page 23: ...awer fronts Holes are drilled with a 5 32 drill bit 30mm screws are used with the Decorative Drawer Fronts and 38mm long screws are used for the Plain Drawer Fronts Hamper Hinge Locating Template Used toquickly locate the proper hole location on the bottom fixed shelf for hamper door hinges Works with right and left hinges Holes are drilled with a 3 16 drill bit ...

Page 24: ... with a 5 32 drill bit 22mm long screws are used for the door pulls Shoe Shelf Template Allows for easy installation of the Shoe Shelf onto a Rasant Shelf Holes are drilled with a 15 64 drill bit Top Shelf Template Allows you to permanently affix the shelf in a Top Shelf installation Works on 14 19 and 24 deep cabinets Holes are drilled with a 1 8 drill bit ...

Page 25: ...ng Page 25 Fixed Continuous Cabinet Installation Fixed Shelf Continuous Shelf Fixed Shelf Large End of Cleat Small End of Cleat Standard Cleat Installation Inverted Cleat Installation Large End of Cleat Small End of Cleat Continuous Shelf ...

Page 26: ...g Guide Cam Melamine Anchor and Screw Find a stud in this area and put a Melamine Screw into the stud Standard Cleat Standard Cleat Hanging Wall Mount Rasant Shelf Inverted Cleat Standard Cleat Shelving Wall Mount Fixed Shelf Panel Fixed Shelf Panel Panel Panel ...

Page 27: ...d a stud in this area and put a Melamine Screw into the stud Inverted Cleat Standard Toe Kick Rasant Shelf Standard Cleat Floor Mount Rasant Shelf Inverted Cleat Standard Toe Kick Standard Cleat Standard Cleat Cabinets taller than 87 Fixed Shelf Fixed Shelf Panel Panel Panel Panel ...

Page 28: ...lt 31 Panels Wall Hang Shelving Cabinet Connecting Bolt Rasant Bolts on Bottom Fixed Shelf Fixed Shelf Cleat Cleat Cleat Cleat Rasant Shelf All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 29: ...g for hanging clothes Cleat Fixed Shelf Cleat Connecting Bolt 11 Panels Floor Mounted Fixed Shelf Fixed Shelf All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 30: ...f Connecting Bolt Rasant Bolts on bottom 72 Panels Wall Hang with lower Rasant Shelf Fixed Shelf Cleat Cleat Rasant Shelf All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf Note Middle Cleat holes may be used if connecting to a 48 panel ...

Page 31: ...onnecting to a 48 panel 76 Radius Panels Wall Hang with lower Rasant Shelf raised to allow for a lower Chrome Basket Cleat Fixed Shelf Rasant Shelf Cleat All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 32: ...gher ceilings Fixed Shelf Cleat Cleat 96 Panel Cleat Connecting Bolt Rasant Bolts on bottom 87 or 96 Panels Floor Mounted Toe Kick Rasant Shelf Cleat 87 Panel Fixed Shelf All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 33: ...6 panel An additional Rasant shelf is needed in the middle of drawer stacks 87 tall X 14 19 Radius Panel Floor Mounted Fixed Shelf Cleat Rasant Shelf Cleat Toe Kick Rasant Shelf All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 34: ...Cleat Fixed Shelf Cleat Note Middle Cleat holes may be used if connecting to a 48 72 or 76 panel Connecting Bolt Rasant Bolts on bottom All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 35: ...ixed Shelf Cleat Rasant Shelf Note Middle Cleat holes may be used if connecting to a 48 72 or 76 panel Connecting Bolt Rasant Bolts on bottom All installations shown with Fixed Top Shelves and Standard Cleat installation For Continuous Top Shelf invert Top Cleat and replace Fixed Top Shelf with Continuous Top Shelf ...

Page 36: ...anels Step 2 Attach panel with melamine anchors and melamine screws Insert Connecting Bolts into Panels for Fixed Shelves and Cleats See Connecting Bolt Location Guide Attach Cleat to the wall with a melamine anchor as per the cleat mounting guide Step 4 Lock bottom cleat into left Panel Do not anchor to wall at this time Step 1 Draw a line on the back wall at 84 ...

Page 37: ... Slide top Fixed Shelf into place Cam side up Do not tighten Cams at this time Step 6 Add next Panel Attach Cleat with Melamine Anchors and Melamine Screws as per the Cleat Mounting Guide Step 7 Attach top Cleat Use the same directions as in step 3 Step 8 Attach bottom Cleat Do not anchor to the wall at this time ...

Page 38: ...Fixed Shelf into place Cam side up Do not lock Cams Step 11 Lock all Fixed Top Shelves Attach Rasant Shelf to bottom of cabinet Step 10 Attach bottom Cleat to the wall Add next panel Step 12 Attach Panel to wall Refer to step 2 for details Level over into the corner ...

Page 39: ...9 Step 13 Cut upper and lower Cleats to fit cutting off right side cams Tighten left cams and fasten cleat to wall with 2 screws Step 14 Scribe and cut upper and lower Moveable Shelves to fit tight Step 15 Install Hanging Rods and Moveable Shelves ...

Page 40: ...ach Cleat with Melamine Anchors and Melamine Screws as per the Cleat Mounting Guide Step 2 Insert Connecting Bolts into Panels for Fixed Shelves Cleats See Connecting Bolt Location Guide Attach Panel to Cleat lock Cams Step 3 Lock bottom Cleat into left Panel Do not anchor to wall at this time Step 4 Slide Top Fixed Shelf into place Cam side up Do not tighten Cams at this time ...

Page 41: ...ning Page 41 Step 5 Attach bottom Cleat to the wall as per the Cleat Mounting Guide Add next Panel Step 6 Add lower Rasant Shelf Step 7 If adding another Section repeat steps 1 6 When cabinet sections are finished lock Cams on Top Shelf ...

Page 42: ... mount to wall at this time Step 4 Lock bottom Cleat into left Panel Do not anchor to wall at this time Step 3 Attach Cleat to the wall with a Melamine Anchor as per the Cleat Mounting Guide Step 2 Insert Connecting Bolts into Panels for Fixed Shelves Cleats See Connecting Bolt Location Guide Attach Panel to the wall with 2 Melamine Screws and Anchors Level over into the corner ...

Page 43: ...op Fixed Shelf into place Cam side up Do not lock Cams Step 7 Repeat steps 3 thru 5 Step 8 Slide Floor mount Cabinet into place locking Cams Affix to wall Step 6 Add next Panel Attach Cleat with Melamine Anchors and Melamine Screws as per the Cleat Mounting Guide ...

Page 44: ... 44 Level into Corner Step 10 Cut upper and lower Cleats to fit cutting off right side cams Step 11 Scribe and cut upper and lower Moveable Shelves to fit tight Step 9 Attach Panel to the wall with 2 Melamine Screws and Anchors Level into Corner ...

Page 45: ...s Make sure panel is plumb If Floor is not level shim the lowest cabinets to be level Step 2 Attach Cleat to the wall with a Melamine Anchor as per the Cleat Mounting Guide Step 3 Slide top Fixed Shelf into place Cam side up Do not lock Cams Lock bottom Cleat and Toe Kick into left Panel Do not anchor bottom cleat to wall at this time Step 4 Add Next Panel Attach Cleat with Melamine Anchors and Me...

Page 46: ...ation Training Page 46 Step 5 Repeat Steps 2 and 3 Step 6 Lock top Shelves Add next Panel Mount Cleat to wall Step 7 Add lower Rasant Shelves Step 8 Attach Panel to the wall with 2 Melamine Screws and Anchors Level into Corner ...

Page 47: ...SCHULTE Classica Installation Training Page 47 Step 9 Cut Cleats and Toe Kicks to fit cutting off right side cams Step 10 Scribe and cut upper and lower Moveable Shelves to fit tight ...

Page 48: ...dewall using Melamine Screw or Melamine Anchor or with the typical Cleat installation Use Shelf and Rod support in closet installation for longer distances In a Floor Shoe Rack Unit sits under a similar size wall mounted unit Designed to hold shoes under long hang or shelving units Not functional under double hang units Available in End Drill Panels only ...

Page 49: ...aundry Room Can be used in an entry hall as a typical hall closet with shelf Can be used in Utility Room over washer dryer Doors available for 24 or 30 wide units Installs with Cleat system For use with 18 24 30 and 36 wide units Available in End Panels or Center Panels Sample Configurations Design Options ...

Page 50: ...ing Page 50 48 Panel Wall Hung Cabinets for Hanging Options Used in bedroom closets foyer entries garage entries and storage closets For use in 18 24 30 or 36 wide units Installs with Cleat system Available in End Panels or Center Panels ...

Page 51: ...e closets or a triple hang child s closet For use in 18 24 30 or 36 wide units Installs with Cleat system Can be floor mounted see next page Can accept 5 7 5 and 10 drawers Door Combinations include 24 or 30 wide X 31 35 40 and 49 heights Available in End Panels or Center Panels Sample Configurations ...

Page 52: ...eat at top and bottom of unit Can be wall mounted see previous page Can accept 5 7 5 and 10 drawers Utilizes toe kicks to protect lower part of panels Door combinations include 24 or 30 wide X 31 35 40 and 49 heights To create Toe Kick hole sets place an 87 Panel on top of the 72 panel and drill out the Toe Kicks Available in End Panels or Center Panels Design Options ...

Page 53: ...kshelves Great for triple hang in closets with high ceiling For use in 18 24 30 or 36 wide units Can accept 5 7 5 and 10 drawers Door combinations include 24 or 30 wide X 31 35 40 and 49 heights Installs with Cleat system Can be floor mounted see next page Available in End Panels or Center Panels Sample Configurations ...

Page 54: ...high ceiling closets Installs using Cleat at top and bottom of unit Can be wall mounted see previous page Utilizes toe kicks to protect lower part of panels For use in 18 24 30 or 36 wide units Can accept 5 7 5 and 10 drawers Door combinations include 24 or 30 wide X 31 35 40 and 49 heights Available in End Panels or Center Panels Sample Configurations ...

Page 55: ...lves Great for triple hang in closets with high ceiling Installs using Cleat at top and bottom of unit Utilizes toe kicks to protect lower part of panels For use in 18 24 30 or 36 wide units Can accept 5 7 5 and 10 drawers Door combinations include 24 or 30 wide X 31 35 40 and 49 heights Available in End Panels or Center Panels ...

Page 56: ... are required For use in 24 and 30 wide units only Installs using Cleat at top and bottom of unit Utilizes toe kicks to protect lower part of panels Can accept 14 deep X 5 7 5 and 10 drawers or 19 deep X 7 5 and 10 Door combinations include 24 or 30 wide X 31 35 40 and 49 heights Available in End Panels or Center Panels ...

Page 57: ... are required For use in 24 and 30 wide units only Installs using Cleat at top and bottom of unit Utilizes Toe Kicks to protect lower part of panels Can accept 14 deep X 5 7 5 and 10 drawers or 19 deep X 7 5 and 10 Door combinations include 24 or 30 wide X 31 35 40 and 49 heights Available in End Panels or Center Panels ...

Page 58: ...ottom Panel Wall Mounted Radius Bottom Units Used in any situation that a Wall Mounted unit can be used Radius Bottom provides smooth edge appearance Comes in 48 and 76 high panels by 14 deep Installed using Cleats Available in Left Right and Center panels ...

Page 59: ... Available in End Panels right and left or Center Panels Utilizes Toe Kicks to protect lower part of panels Installs using Cleat system Makes 24 or 30 cabinets Typical Hutch Panel drawer shelf configuration is 1 10 Drawer 3 7 Drawers 1 5 Drawer and 3 Rasant shelves at the bottom top of drawer stack and in the middle of the drawer stack The upper portion is used for shelf space 47 39 86 14 19 ...

Page 60: ... the drawer box size and mark with a circle The fixed shelf at the bottom of a cabinet will be your first home position For an 8 drawer box count up four holes from home position then mark a circle Count up four more holes and draw a line through that hole this is now home position For a 6 inch drawer box count up three holes from home and draw a line Count up three more holes mark with a line thi...

Page 61: ... drill bit drill through the desired location on the cleat far enough so the countersink inserts 1 8 into the cleat With a hammer drive the red melamine anchor through the cleat and into the wall until it is flush or just below the surface of the cleat Insert and drill the screw until it is flush with the cleat and continue to spin the screw until the anchor rosettes up behind the wall Apply the c...

Page 62: ...et with hinge fully extended 4 Press hinges into holes of cabinet starting with the top hinge The door should overlap half of the Fixed Shelf 5 Tighten hinge screws with 2 Phillips Screwdriver until snug 6 Repeat for second door Note Any door can be used on either the left or the right side of a cabinet When installing in a Top Shelf Method top most door set will have an additional 3 8 In order to...

Page 63: ... in line bore as indicated 8 Secure stays to panel using 4 screws 9 Attach included clear bumpers to door 10 To adjust Hinge turn white plastic screw in to ease movement of door A Hamper Hinge Template is available for quicker installation Hole Location for Hamper Door Hinge Lower Fixed Shelf 1 1 7 16 2 1 8 Install Hinge Cup into pre drilled hinge holes of door Place pins of Hinge Plate into J hoo...

Page 64: ...et and counter clockwise to move door away 2 Vertical Rotate screw clockwise to move door up and counter clockwise to move door down 3 Frontal Rotate screws clockwise to move door out from cabinet and counter clockwise to move door closer 4 After hinges are adjusted snap on SCHULTE Hinge Cover Plates Vertical Adjustment Lateral Adjustment Frontal Adjustment Flush ...

Page 65: ...shed cabinet Use a 1 8 drill bit to drill in the ridge on the top of the crown molding to allow a place for the 1 drywall screw to go into the panels or shelves Note Crown Molding can be used on the Fixed Shelf Method or the Continuous Top Shelf Method However if doors are going to be used at the top of a cabinet the Cabinet must be Continuous Top Shelf Method for the Crown Molding to fit properly...

Page 66: ...op middle and bottom of the support Avoid the uppermost hole as this will receive a shelf pin to support the top Radius Shelf and any other holes in which a shelf pin is intended 3 Place an uncut Radius Corner Shelf spanning the 2 Cabinets then push the shelf into the corner Make sure the front of the shelf is flush with the fronts of the cabinets 4 Standing beneath the shelf mark cut lines on the...

Page 67: ...orner support at the desired shelf heights 7 Use the first cut shelf as a template to make cutting lines on all other corner shelves then cut additional shelves Before cutting additional shelves make sure that the original shelf fits properly at each planned location If necessary calculate changes in shelf dimensions mark new cut lines and cut each shelf to fit more precisely in its intended locat...

Page 68: ... back wall flush with the top of the 5 panel and make a pencil mark in the corner 4 Remove the temporarily installed 5 panel from cabinet 5 Mount the 5 vertical panel on the wall that will be receiving the rod with the top of the panel flush with the pencil mark If anchoring the panel to a wooded stud secure the panel to the wall with a Melamine Screw through one of the predrilled holes If a wood ...

Page 69: ... the support Avoid holes that will receive shelf pins 9 Place uncut Radius Corner Shelf on top of and spanning the 2 cabinets Then push the shelf into the corner Make sure the front of the shelf is flush with the fronts of the cabinets 10 Standing beneath the shelf mark cut lines on the underside of the shelf where each of the cabinets meet the shelf Also mark a cut line at the back of the shelf w...

Page 70: ...s make sure that the original shelf fits properly at each planned location If necessary calculate changes in shelf dimensions mark new cut lines and cut each shelf to fit more precisely in its intended location 14 Insert 1 Rod Flange into the top 2 holes at the front of the 5 vertical panel and another flange into the 2 corresponding holes at the front of the cabinet panel 15 Measure the inside di...

Page 71: ...Cabinets drill through both side panels Use sharp 3 16 drill bit and apply light pressure while drilling to avoid damage to opposite melamine surface 3 Connecting Bolts Insert connecting bolts into hole locations as indicated on both panels Tighten bolts using 2 Phillips screwdriver If using a drill with Phillips bit set on low to medium torque 4 Cleat Dowels Insert Metal Cleat dowels included wit...

Page 72: ...de panel Align the center panel pre drilled holes with metal cleat dowels located in side panel Lower center panel into place 8 Toe Kicks Attach Toe Kick 5 X 24 to same side panel Align predrilled holes on Toe Kicks with metal Cleat Dowels and Connecting Bolts in side panel Lower Toe Kick into place Turn Cam Locks clockwise turn until snug 9 Side Panel Attach remaining Side Panel to cabinet With b...

Page 73: ...anels Tighten bolts using 2 Phillips screwdriver If using drill with Phillips bit set on low to medium torque 3 Top Shelf Attach top shelf 14 X 32 to one of the side panels With side panel remaining flat align pre drilled cam lock hole in top panel with connecting bolts in side panel Lower top panel into place so that the edge banding is all facing in the same direction Turn each cam lock clockwis...

Page 74: ...locks clockwise turn until snug Stand completed Cabinet B upright 7 Connecting Bolts Install connecting bolts into hole locations on face of Cabinet A side panel These holes were created in step 2 of Island Cabinet A Assembly Tighten Bolts using 2 Phillips screwdriver If using drill with a Phillips bit set on low to medium torque 8 Attach Cabinet B to Cabinet A Align pre drilled cam lock holes in ...

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