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Schroeder Industries HY-TRAX Operating And Maintenance Instructions Manual Download Page 43

User Manual 

 

 

 

 

 

    TCM   

 

 

 

 

 

          L-4370

Schroder 

Industries      

 

 

 

 

 

 

En 

      

43

Summary of Contents for HY-TRAX

Page 1: ...2015 Certified Company www schroederindustries com 580 West Park Road Leetsdale PA 15056 ph 724 318 1100 fax 724 318 1200 8 L 4370 Manually Controlled Fluid Sampling System Operating and Maintenance I...

Page 2: ...L 4370 Created 4 2015 Rev 5 2017...

Page 3: ...TCM1x2x dimensions with display 26 8 Hydraulic connection types 27 8 1 Pipe or hose connection type TCM 27 8 2 Flange connection type type TCM 27 9 Fastening mounting the TCM 27 10 Display rotatable...

Page 4: ...hed on 44 18 3 2 SWT OUT Configure switching output 44 18 3 3 ANA OUT Set output signal at the analog output 44 19 Overview of menu structure 45 19 1 Menu TCM 12xx ISO 4406 1999 and SAE 45 19 2 Menu T...

Page 5: ...Output Error Signals 82 23 5 Analog signal for HDA 5500 83 23 5 1 HDA Status Signal 5 Table 83 24 Connecting TCMI D 5 Condition Sensor Interface 85 24 1 TCMI D 5 Connection overview 85 25 Connecting...

Page 6: ...ce constraints The Manual rheostat VSD pump controller is housed in a compact IP 40 enclosure and allows the user to adjust the pump flow for optimal sensor readings Optional AC adapter allows the uni...

Page 7: ...urface Allow to cool if hot Keep all parts in good condition and properly installed Fix damaged components immediately Replace worn or broken parts Remove any buildup of grease oil or debris Handle Ch...

Page 8: ...tentially harmful waste includes such items as oil fuel coolant brake fluid filters and batteries Use leak proof containers when draining fluids Do not use food or beverage containers that may mislead...

Page 9: ...am looking for Where can I find the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for along with the corresponding page...

Page 10: ...Schroeder Industries 2 4 Components 115VAC x 24VDC Power Supply Converter Manual Controller Variable Speed Pump Motor TestMate Contamination Monitor TCM Flow Control Valve 0 160PSI Pressure Gauge Mani...

Page 11: ...le 10 Max Power Current Consumption 100 Watt 4 amp Electrical Output 4 20 mA analog output 0 10 V analog option for contamination monitor TCM RS485 for communication with FluMoS Software Electrical Sp...

Page 12: ...6 152 mm from the bottom of the reservoir For versatility front ports have been machined into the manifold and can be used in lieu of the side ports These ports are supplied with plugs WARNING Power...

Page 13: ...HESE DRAWINGS SPECIFICATIONS AND THE IDEAS CONTAINED HEREIN ARE THE EXCLUSIVE PROPERTY OF SCHROEDER INDUSTRIES AND ARE CONFIDENTIAL THESE DOCUMENT S SHALL NOT BE COPIED OR REPRODUCED IN PART OR IN FUL...

Page 14: ...IN INCHES MM APP DWN REV CARD REV DATE REV DRAWING NO SCALE SHT 01 B MILLER B MILLER 4 15 2015 E SCHLEMMER 4 15 2015 4 15 2015 2 26 2016 13657 LF 11302 MANUAL CONTROL BOX FOR HYTRAX THESE DRAWINGS SP...

Page 15: ...below For fluid viscosities of 75 cSt the rheostat should be set at 15 Viscosities less than 75 cSt will require a rheostat setting less than or equal to 15 For fluid viscosities of 140 cSt the rheos...

Page 16: ...F RHEOSTAT SUBJECT TO RETURN UPON REQUEST B MILLER 4 15 15 1 OF 1 E SCHLEMMER 4 15 15 B MILLER 4 15 15 THESE DRAWINGS SPECIFICATIONS AND THE IDEAS CONTAINED HEREIN ARE THE EXCLUSIVE PROPERTY OF SCHROE...

Page 17: ...L PANEL 7628106 LF 11302 15 1 POWER SUPPLY 24V DC 120W 7600601 16 2 CAP SCREW SH 25 20UNC X 2 50 7628906 04 1082 17 4 CAP SCREW SH M6 1 0 X 60 7630814 LF 11295 18 1 CORD M12 F 90M 8C 1M 300V 4 BLK PUR...

Page 18: ...2 COMPANY THEY ARE SUBJECT TO RETURN UPON REQUEST SIZE N T S EST WEIGHT PARTS LIST DRAWING OF INDUSTRIES www schroederindustries com INDUSTRIES THESE DRAWINGS SPECIFICATIONS AND THE IDEAS CONTAINED HE...

Page 19: ...oting Problem Solution TCM readings for 4 and 6 micron channels are the same This indicates air in the system Ensure all fittings connections are tight The pressure gauge is reading 0 Ensure the rheos...

Page 20: ...L 4370 HY TRAX User Manual 20 En Schroeder Industries...

Page 21: ...User Manual HY TRAX L 4370 Schroder Industries En 21...

Page 22: ...and solder them Put chuck onto the cable Slide insert and chuck together into the housing Finish the installation by turning the bushing onto the connector Prepare cable as shown Attention Pay attenti...

Page 23: ...fied Company www schroederindustries com 580 West Park Road Leetsdale PA 15056 ph 724 318 1100 fax 724 318 1200 8 L 4370 TestMate Contamination Monitor TCM Operating and Maintenance Instructions 23 En...

Page 24: ...dge of cargo securing instructions Safe handling operation of hoisting and lifting equipment Hydraulic electrical installation first commissioning maintenance troubleshooting repair decommissioning di...

Page 25: ...ackage is complete The following items are supplied Qty Description 1 TestMate Contamination Sensor TCM series Model in acc with the order see model code 2 O rings 4 8 x 1 78 mm 80 Shore FKM Only with...

Page 26: ...ype label and viscosity of up to 1000 mm s Particulate contamination is detected with an optical measurement cell The sensor is available with the following options With or without 6 digit display and...

Page 27: ...ting plate is done via two O rings 2 4 48 x 1 78 FPM see Chapter Spare Parts Accessories 9 Fastening mounting the TCM Install the TCM in such a way that the flow runs from bottom to top Use the one lo...

Page 28: ...m to top to avoid air collecting in the sensor If it is not possible to install it like that take other measures to ensure that air cannot collect in the sensor Use port A C as the INLET and B D as th...

Page 29: ...location with a good flow For example on a pipe elbow etc 2 Install the sensor near the measurement point to achieve as timely results as possible 3 During installation avoid creating a siphon trap f...

Page 30: ...the TCM G1 4 ISO 228 threaded connection recommended diameter of line 4 mm 2 Then connect the other end of the return line to the system tank for example 3 Check the pressure at the measurement locat...

Page 31: ...Analog output active 3 GND supply voltage 4 GND ANALOG SWITCH OUTPUTS 5 HSI SCHROEDER Sensor Interface 6 RS485 7 RS485 8 Switching output passive n c The analog output is an active source of 4 20 mA o...

Page 32: ...e M12x1 according to DIN VDE 0627 and an open end SCHROEDER accessory cable color coding is listed in the table below Pin Colour Connection to 1 White Supply voltage 9 36 V DC 2 Brown Analog output ac...

Page 33: ...ode M2 Continuous measurement and switching Application Stand alone sensor with alarm standby display Data output Display RS485 analog output switching output Purpose Continuous measurement and contro...

Page 34: ...he result is still be low the TARGET cleanliness the test cycle time CYCLE begins again 13 5 Mode SINGLE measurement Application Stand alone sensor Data output Display RS485 analog output Purpose Perf...

Page 35: ...K You jump one menu level down You confirm a changed value at the lowest menu level You confirm at the top menu level to save or reject a change in value Esc You jump up one menu level In order to lea...

Page 36: ...em You will gain a measured value with an accuracy of 1 2 ISO code within the calibrated range 15 Service variables on the display The service variables inform you about the current status in the Test...

Page 37: ...lock Activate or deactivate the keypad lock by pressing both keys simultaneously to prevent further input The display switches to the preset display after 1 second When the supply voltage to the TCM...

Page 38: ...with power and the sensor is in display FREEZE The measured values are automatically numbered whereby the highest incremental number represents the last mea sured value That means that when the memory...

Page 39: ...d modes The sensor has the following two operating levels menus Menus Mode Description PowerUp Menu PowerUp Mode You carry out the basic settings in this menu Measuring Menu Measurement mode This menu...

Page 40: ...L 4370 TCM User Manual 40 En Schroeder Industries...

Page 41: ...User Manual TCM L 4370 Schroder Industries En 41 18 2 Measuring Menu TCM12xx During measurement operation you can perform the following settings...

Page 42: ...AY Display after sensor is switched on SWT OUT Schaltausgang konfigurieren Here you can adjust the behavior of the switching output The measurement mode M1 M2 M3 M4 SINGLE is cop ied from the setting...

Page 43: ...User Manual TCM L 4370 Schroder Industries En 43...

Page 44: ...L 4370 TCM User Manual 44 En Schroeder Industries ANA OUT Set output signal at analog output The measured variable set here is output at the analog output...

Page 45: ...User Manual TCM L 4370 Schroder Industries En 45 19 Overview of menu structure 19 1 Menu TCM 12xx ISO 4406 1999 and SAE Power Up Menu...

Page 46: ...L 4370 TCM User Manual 46 En Schroeder Industries Measuring Menu...

Page 47: ...User Manual TCM L 4370 Schroder Industries En 47 19 Overview of menu structure 19 1 Menu TCM 12xx ISO 4406 1999 and SAE Power Up Menu...

Page 48: ...med limit values the switch ing output is enabled and switches on the monitoring display or alarm on site 20 3 Mode M3 Filter to cleanliness class and stop Purpose Clean up hydraulic reservoir Functio...

Page 49: ...of solid contamination without switching functions Switching function only for Device ready 21 Setting limit values The voltage supply to the TCM makes the switching output SP1 conductive This condit...

Page 50: ...L 4370 TCM User Manual 50 En Schroeder Industries...

Page 51: ...All values are sequentially time coded before output HDA SAE All values are sequentially time coded before output This signal is planned for the HDA 5500 but it can be used also in other applications...

Page 52: ...epending on the maximum SAE class Example For basic information about cleanliness classes The SAE classification contains integer values only Better trend recognition is based on a resolution of 0 1 c...

Page 53: ...ual TCM L 4370 Schroder Industries En 53 22 1 3 SAE A SAE B SAE C SAE D The SAE X signal consists of a measured value SAE A SAE B SAE C or SAE D which is permanently transmitted as described in the fo...

Page 54: ...54 En Schroeder Industries mTIME Duration of the measurement as set in the PowerUp menu see page 30 22 1 4 SAE T The SAE T signal consists of 5 measured values which are transmitted time coded with th...

Page 55: ...User Manual TCM L 4370 Schroder Industries En 55...

Page 56: ...a prerequisite The signal output is as follows Time Measured variable Signal duration Current Voltage in s Start signal 0 2 20 mA 10 V Pause 2 4 mA 2 V Signal 1 SAE A 2 Current Voltage for signal Paus...

Page 57: ...0 V 2 V 14 If the contamination class is given acc to SAE the current I or voltage U can be calculated SAE class I 4 mA x 14 16 mA SAE class U 2 V x 14 8 V 22 1 7 HDA SAE signal 5 status The current o...

Page 58: ...ISO code acc to ISO 4406 1999 The following ISO values can be read out via the analog output ISO 4 ISO 6 ISO 14 Only one value is output ISO code in 3 figures 4 m c 6 m c 14 m c All values are sequent...

Page 59: ...5 V U 2 4 V I 4 80 mA ISO 0 U 2 40V I 19 20 mA ISO 24 28 U 9 60V 19 2 mA I 19 8 mA Not defined 9 60 V U 9 90 V 19 8 mA I 20 mA No measured value 9 90 V U 10 V The current I or voltage U can be calcula...

Page 60: ...L 4370 TCM User Manual 60 En Schroeder Industries 22 2 2 ISO code 3 digit The ISO code signal consists of 3 measured values 4 m c 6 m c 14 m c which are transmitted time coded...

Page 61: ...Low High Low 4 Measured value 6 m c 3000 Current Voltage for measured value 5 Identifier 14 m c 300 High Low High Low High Low 6 Measured value 14 m c 3000 Current Voltage for measured value 7 Identi...

Page 62: ...as described below Current I ISO Code Voltage U I 4 00 mA Cable break U 2 00 V I 4 00 mA ISO 0 U 2 00V I 20 00 mA ISO 24 28 U 10 0V The current I or voltage U can be calculated for a given ISO contami...

Page 63: ...mA Device error The TCM is not ready U 3 0V I 7 0 mA The flow rate is too low U 3 5V I 8 0 mA ISO 9 8 7 U 4 0V I 9 0 mA No measured value U 4 5V The flow rate is not defined If the status signal is 6...

Page 64: ...e error Voltage U I 4 00 mA Cable break U 2 00 V 4 0 mA I 4 1 mA Device error The TCM is not ready 2 0 V U 2 05 V 4 1 mA I 4 3 mA Not defined 2 05 V U 2 15 V 4 3 mA I 4 5 mA Flow error The flow rate i...

Page 65: ...User Manual TCM L 4370 Schroder Industries En 65 mTIME Duration of the measurement as set in the PowerUp menu...

Page 66: ...L 4370 TCM User Manual 66 En Schroeder Industries 22 3 2 ISO code 3 digit The ISO code signal consists of 3 measured values 2 m 5 m 15 m which are transmitted time coded as shown below...

Page 67: ...User Manual TCM L 4370 Schroder Industries En 67 22 3 3 ISO T The ISO T signal consists of 4 measured values which are transmitted time coded with the following time slices...

Page 68: ...3 4 HDA ISO Analog signal ISO to HDA 5500 The HDA ISO signal consists of 4 measured values ISO 4 ISO 6 ISO 14 ISO 21 Status which are output sequentially Synchronization with the downstream control un...

Page 69: ...ven current I or voltage U as follows ISO code I 4 mA x 24 28 16 mA ISO code U 2 V x 24 28 8 V 22 3 6 HDA ISO signal 5 status The current or voltage of the output signal 5 is dependent on the status o...

Page 70: ...nation class 0 0 14 0 resolution 0 1 class or on an error as described below Current I NAS Class Error Voltage U I 4 00 mA Cable break U 2 00 V 4 0 mA I 4 1 mA Device error The TCM is not ready 2 00 V...

Page 71: ...d is set in the PowerUp menu factory setting 60 s The NAsMAX signal is output depending on the maximum NAS class Example For basic information about cleanliness classes The NAS classification consists...

Page 72: ...L 4370 TCM User Manual 72 En Schroeder Industries 22 4 2 NAS classes 2 5 15 25 NAS class signals 2 5 15 25 consist of 4 measured values transmitted with the following time coded time slices...

Page 73: ...ndustries En 73 22 4 3 NAS 2 NAS 5 NAS 15 NAS 25 The NAS X signal consists of a measured value NAS 2 NAS 5 NAS 15 NAS 25 which is permanently transmitted as described below mTIME Duration of the measu...

Page 74: ...L 4370 TCM User Manual 74 En Schroeder Industries 22 4 4 NAS T The NAS T signal consists of 5 measured values which are transmitted time coded with the following time slices...

Page 75: ...4 The current or voltage range is dependent on the contamination class according to NAS 0 0 14 0 resolution 0 1 class Current I NAS Class Error Voltage U I 4 00 mA Cable break U 2 00 V I 4 00 mA NAS...

Page 76: ...I 6 0 mA Device error The TCM is not ready U 3 0V I 7 0 mA The flow rate is too low U 3 5V I 8 0 mA NAS 0 U 4 0V I 9 0 mA No measured value The flow rate is not defined U 4 5V If the status signal is...

Page 77: ...defined 2 25 V U 2 40 V I 4 8 mA 25 C 13 F U 2 40V I 19 20 mA 100 C 212 F U 9 60V 19 2 mA I 19 8 mA Not defined 9 60 V U 9 90 V 19 8 mA I 20 mA No measured value 9 90 V U 10 V The current I or voltag...

Page 78: ...L 4370 TCM User Manual 78 En Schroeder Industries...

Page 79: ...User Manual TCM L 4370 Schroder Industries En 79...

Page 80: ...L 4370 TCM User Manual 80 En Schroeder Industries 23 2 Error...

Page 81: ...User Manual TCM L 4370 Schroder Industries En 81 23 3 Exceptional Error...

Page 82: ...ers into an error status all following measured value signals are output in a specific current strength I or voltage U Please refer to chapter Error status for the respective values for the current st...

Page 83: ...analog signal 5 is dependent on the status of the TCM as shown in the table below Current I Status Voltage U I 5 0 mA The TCM is functioning correctly U 2 5V I 6 0 mA Device error The TCM is not ready...

Page 84: ...the status signal is 8 0 mA or 4 0 V signals 1 to 4 are output as follows Signal mA V 1 10 5 0 2 9 2 4 6 3 8 6 4 3 4 8 0 4 0 If the status signal is 6 0 7 0 9 0 mA or 3 0 3 5 4 5 V signals 1 to 4 are...

Page 85: ...Condition Sensor Interface The TCMI D 5 makes it possible to operate the TCM using a PC Setting parameters and limit values Reading out measurement data online 24 1 TCMI D 5 Connection overview Connec...

Page 86: ...A to Z to address the HECOM bus address The length of the bus line and the size of the terminating resistor depend on the quality of cable used Connect several TCM s using the RS485 interfaces accord...

Page 87: ...ctions in different languages 1 3764919 TestMate Contamination Sensor Interface TCMI D 5 1 3249563 O ring for the flange connection 4 8x1 78 80 Shore FKM 1 6003048 Socket plug female with 5 m line shi...

Page 88: ...00 5 16 32 20 500 000 1 000 000 6 32 64 21 1 000 000 2 000 000 7 64 130 22 2 000 000 4 000 000 8 130 250 23 4 000 000 8 000 000 9 250 500 24 8 000 000 16 000 000 10 500 1 000 25 16 000 000 32 000 000...

Page 89: ...c 14 m c 30 4 Cleanliness class SAE AS 4059 Like ISO 4406 NAS 4059 describes particle concentrations in liquids The analysis methods can be applied in the same manner as ISO 4406 1999 An additional f...

Page 90: ...30 6 Definition acc to SAE 30 6 1 Particle count absolute larger than a defined particle size Example Cleanliness class according to AS 4059 6 The maximum permissible particle count in the individual...

Page 91: ...100 m 100 m 00 625 125 22 4 1 0 0 1 250 250 44 8 2 0 1 2 500 500 88 16 3 1 2 5 000 1 000 178 32 6 1 3 10 000 2 000 356 64 11 2 4 20 000 4 000 712 128 22 4 5 40 000 8 000 1 425 253 45 8 6 80 000 16 00...

Page 92: ...L 4370 TCM User Manual 92 En Schroeder Industries 32 1 Measuring Menu 33 Specifications...

Page 93: ...User Manual TCM L 4370 Schroder Industries En 93...

Page 94: ...etermining a measured value Measured value The contamination codes determined by a single measurement shown as a three digit ISO code or NAS codes or SAE codes of the individual particle size channels...

Page 95: ...User Manual TCM L 4370 Schroder Industries En 95...

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