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4  Service and Maintenance

The tension meter is easy to maintain. Depending on operating time and load, the 
tension meter should be checked according to the locally valid regulations and conditions 
(as described in Chapter 3.4). The use of other test methods than the procedure described 
in Chapter 3.4 may cause deviating measuring results.

4.1  Rollers

You should regularly inspect the rollers to assure that they are running easily and
smoothly. You can replace the rollers yourself, as necessary. In such a case, please indi-
cate the tension meter model and the serial number (given on the rear side of the tension 
meter) in your spareparts order.
For example:

Order of spare rollers

:

Model: 

ZF2-12 

(on the rear of the tension meter)

Serial number:  211 - 888888 

(on the rear of the tension meter)

Standard rollers: Order number R521105
Supply: 

1 set (3 pieces) spare rollers 900 m/min with mounting wrench

or
Model: 

ZF2-12-K 

(on the rear of the tension meter)

Serial number:  Z 211 - 888888  (on the rear of the tension meter)
Roller Code 

K

:  Order number R521106

Supply: 

1 set (3 pieces) spare rollers 2000 m/min with mounting wrench

5  Cleaning

For cleaning the unit, do not use any 
 

AGGRESSIVE SOLVENTS 

 

such as trichloroethylene or similar chemicals.  

 

NO WARRANTY OR LIABILITY 

 

shall be accepted for damage resulting from improper cleaning.

6  Verification Intervals

The question of finding the right frequency of calibration accuracy verification depends
on several different factors:

  Operating time and load of the SCHMIDT tension meter

  Tolerance band defined by the customer

  Changes of the tolerance band compared to previous verifications of calibration

Therefore, the interval between verifications must be determined by the user`s
Quality Assurance Department based on the user`s experience.
Assuming normal operating time and load as well as careful handling of the tension  
meter, we recommend a verification interval of 1 year.

Summary of Contents for ZD2

Page 1: ...Tension Meter Z Series Model ZF2 Edition ZF 03 2 E Instruction Manual Valid as of 01 02 2007 Please keep the manual for future reference S C H M I D T c o n t r o l i n s t r u m e n t s ...

Page 2: ...ht 4 1 9 Declaration of Conformity 4 2 Available Models 5 2 1 Specifications 5 2 2 Delivery Includes 6 2 3 Unpacking 6 3 Initial Setup and Operating Procedure 6 3 1 Notes Before Starting Measurement 6 3 2 Operating Elements of the Tension Meter 7 3 3 Measuring with the Tension Meter 7 3 4 Checking the Measuring Accuracy 8 4 Service and Maintenance 9 4 1 Rollers 9 5 Cleaning 9 6 Verification Interv...

Page 3: ...the device Insufficient inspection of device components that are subject to wear Opening the device or improper repair work Disasters caused by the effects of foreign objects or by force majeure 1 1 Notices within the Operating Instructions The fundamental prerequisite for the safe handling of this device and its troublefree opera tion is the knowledge of the basic safety notices and safety instru...

Page 4: ...hall HANS SCHMIDT Co GmbH be held liable for damage resulting from misuse The intended use also includes Complying with all notices included in the Operating Instructions and observing all inspection and maintenance works 1 8 Copyright 1 9 Declaration of Conformity The copyright on these Operating Instructions remains with the company HANS SCHMIDT Co GmbH These Operating Instructions are intended ...

Page 5: ...2 100 10 100 43 PA 0 12 mm Ø 2 Available Models These Operating Instructions refer to Model ZD2 of the Z Series The individual models of the Z Series are also available with the following modifications customized versions Special tension ranges Calibration for material path other than standard vertical Calibration to different units of measure such as g 2 1 Specifications Calibration According to ...

Page 6: ...nt you must put on your personal protective clothing if necessary For example eye protectors gloves etc To avoid damage do not move the center roller by hand Tensions that exceed the tension range of the instrument by more than 100 may cause permanent damage to the measuring spring and must be avoided under any circumstances Do not turn the outer ring of the movement the measured values will oth e...

Page 7: ... the measured material runs smoothly between the GUIDE ROLLERS and the MEASURING ROLLER It is essential that the THUMBPIECE return slowly to its initial position Any uncontrolled snap back may affect calibration and may also damage the instrument The SCALE pointer will now show the line tension directly Removing Push the THUMBPIECE as far as it will go in the direction of the arrow With the GUIDE ...

Page 8: ...h portion of the material to be measured Push the THUMBPIECE as far as it will go in the direction indicated by the arrow and thread the material to be measured between the GUIDE ROLLERS and the MEASURING ROLLER Refer to Chapter 3 2 Slowly release pressure on the THUMBPIECE until the GUIDE ROLLERS return to their original position It is essential that the THUMBPIECE return slowly to its initial po...

Page 9: ... rollers 900 m min with mounting wrench or Model ZF2 12 K on the rear of the tension meter Serial number Z 211 888888 on the rear of the tension meter Roller Code K Order number R521106 Supply 1 set 3 pieces spare rollers 2000 m min with mounting wrench 5 Cleaning For cleaning the unit do not use any AGGRESSIVE SOLVENTS such as trichloroethylene or similar chemicals NO WARRANTY OR LIABILITY shall ...

Page 10: ... customer No Yes No Yes No Yes Vertification of the calibration Visual inspection and functional test Values within specification Prepare certification for incoming calibration Determination of costs Make of cost estimate Repair and adjustment Verification of the calibration Calibration label on the instrument No Invoice scrapping and disposal Invoice repair and calibration services and dispatch I...

Page 11: ...rvice department Please indicate in your order whether you require an Inspection Certificate 3 1 according to DIN EN 10204 9 Repairs HANS SCHMIDT Co GmbH Schichtstr 16 D 84478 Waldkraiburg Germany Service address Shipping instructions We kindly ask for return free of charge for us if possible by airmail parcel All occurring charges if any such as freight customs clearance duty etc will be billed t...

Page 12: ...Thickness Gauge Yarn Package Durometer and Shore A Durometer Sample Cutter Balance Moisture Meter Leak Tester Softometer Mailing address P O B 1154 84464 Waldkraiburg Germany Shipping address Schichtstr 16 84478 Waldkraiburg Germany Hans Schmidt Co GmbH Phone int 49 0 8638 9410 0 Fax int 49 0 8638 4825 int 49 0 8638 67898 More than 70 years Worldwide e mail info hans schmidt com Internet http www ...

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