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2

Operating instructions

Position switch with safety function

Z/T 235/236 AS

Z/T 256 AS

EN

1.6  Warning about misuse

In case of improper use or manipulation of the safety 

switchgear, personal hazards or damages to machinery 

or plant components cannot be excluded when safety 

switchgear is used The relevant requirements of the 

standard ISO 14119 must be observed

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

➀➁

 2

➂➃

 

-AS

No. Option

Description

Z

Snap action A

T

Slow action A

Actuator selection refer to main catalogue "Safety Technology"

3

slim design

5

large design

5

Metal enclosure

6

Thermoplastic enclosure

ST

M12 x 1 connector

FK

Flat cable connection

Construction form 256

STR

M12 connector at the right-hand side

STL

M12 connector at the left-hand side

FKR

Flat cable connection, at the right-hand side

FKL

Flat cable connection, at the left-hand side

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefo-

re the compliance with the Machinery Directive is maintained

2.2  Special versions

For special versions, which are not listed in the order code below 21, 

these specifications apply accordingly, provided that they correspond to 

the standard version

2.3  Destination and use

The safety switch is suitable for hinged or sliding guards, which need 

to be closed in order to provide for the necessary operational safety 

The combination of the safety switch and the AS-i ASM safety monitor 

provides a safe monitoring of the condition of the corresponding safety 

guard

The safety function consists in safely switching off the code 

transmission when the safety guard is opened and maintaining the safe 

switched off condition for as long as the safety guard is open

An AS-Interface Safety at Work component functions on the basis of 

an individual code generator (8 x 4 bit) This safety code is cyclically 

transmitted over the AS-i network and monitored by the ASM safety 

monitor

The component status can be evaluated through a PLC with AS-

Interface master The safety-related functions are enabled by means of 

the AS-i safety monitor

The user must evaluate and design the safety chain in ac-

cordance with the relevant standards and the required safety 

level

The entire concept of the control system, in which the safety 

component is integrated, must be validated to the relevant 

standards  

2.4  Technical data

Standards:

 

IEC 60947-5-1, EN 62026-2,  

ISO 13849-1, IEC 61508 

Design:

 

fixings to EN 50047

Enclosure:

 

235: zinc die-cast, enamel finish  

236, 256: glass-fibre reinforced thermoplastic, self-extinguishing

Switching system:

 

Slow action or snap action,  

positive break NC contact 

A

Mechanical life:

 

≥ 1 million operations

Switching frequency: 

max 5000/h

Max Actuating speed:

 

1 m/s

Response time:

 

< 100 ms

Termination:

 

235: connector M12, 5 pole, or FK  

236: connector M12, 4 pole, or FK  

256: connector M12, 4 pole, or FK

Electrical data - AS-Interface:

 

AS-i supply voltage:

 

18,0 … 31,6 VDC through AS-Interface,  

reverse polarity-proof (stabilised PELV units)

AS-I power consumption:

 

≤ 0,05 A

AS-i Device insulation:

 

internal short-circuit proof

AS-I specification:

 

Version:

 

V 30

Profile:

 S-0BFF

IO-Code:

 0x0

ID-Code:

 0xB

ID-Code 1:

 0xF

ID-Code 2:

 0xF

AS-interface inputs: 

 

- Channel 1:

 

DI 0 / DI 1 = dynamic code transmission  

- Channel 2:

 

DI 2 / DI 3 = dynamic code transmission 

AS-interface outputs: 

 

- DO 0 … DO 3:

 

no function

AS-Interface parameter port: 

 

- P0:

 

Channel 2 switched 

- P1 … P3:

 

no function

Input module address:

 0, 

 

preset to address 0,  

can be changed through AS-interface bus master  

or hand-held programming device

LED switching conditions display:

 

LED yellow:

 

Channel 1, SaW-Bit 0,1

LED green-red (AS-i Duo LED):

 

AS-Interface supply voltage /  

AS-Interface communication error or slave address = 0  

or periphery error detected

LED yellow:

 

Channel 2, SaW-Bit 2,3

Ambient conditions:

 

Protection class:

 IP67

Ambient temperature: 

−25 °C … +60 °C

Storage and transport temperature:

 

–25 °C … + +85 ºC

Relative humidity:

 

30% … 95%, no condensation, 

no icing

Resistance to vibration:

 

10 … 150 Hz (0,35 mm / 5 g)

Resistance to shock:

 

30 g / 11 ms

Protection rating

: II 

X

 (only 236, 256);

Overvoltage category:

 III

Degree of pollution:

 3

Rated impulse withstand voltage U

imp

:

 

800 V

Rated insulation voltage U

i

:

 

32 VDC

Only for use in Pollution Degree 2 Environment For use 

in NFPA 79 Applications only Adapters providing field 

wiring means are available from the manufacturer Refer 

to manufacturer’s information

Summary of Contents for Z/T 235 AS

Page 1: ...ety switchgear must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation stand...

Page 2: ...ace Safety at Work component functions on the basis of an individual code generator 8 x 4 bit This safety code is cyclically transmitted over the AS i network and monitored by the ASM safety monitor The component status can be evaluated through a PLC with AS Interface master The safety related functions are enabled by means of the AS i safety monitor The user must evaluate and design the safety ch...

Page 3: ...uthorised tampering The enclosure must not be used as an end stop Any mounting position To ensure a proper functioning the switch must be installed so that the required switch travel is obtained For safety functions at least the positive break travel indicated in the switch travel diagram refer to catalogue must be obtained All components have sufficient after travel to compensate for inaccuracies...

Page 4: ...ing the lever H 10 10 10 10 The roller lever can be repositioned over 360 on the toothed shaft in 10 steps Unscrew the hexagonal screw approx 4 mm reposition the lever in the desired position and retighten the screw Length adjustable lever 7H 2138 To adjust the length of the lever unscrew the fixing screw of the lever Firmly retighten the screw after the length adjustment Position switches with 7H...

Page 5: ...atus signal from a Safety at Work slave can be cyclically queried by the control system through the AS i master To that effect the 4 input bits with the varying SaW code of a Safety at Work slave are evaluated through an OR operation with 4 inputs in the control system 6 Diagnostic 6 1 LED indications The LED s have the following meaning to EN 62026 2 Yellow LED Channel 1 AS i SaW Bit 0 1 LED gree...

Page 6: ...S Z T 256 AS Type See ordering code Description of the component Positive break position switch for safety functions with integrated AS i Safety at Work Relevant Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards DIN EN 60947 5 1 2010 DIN EN ISO 13849 1 2016 IEC 61508 parts 1 7 2010 Person authorised for the compilation of the technical d...

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