schmersal TV8S 521 Operating Instructions Manual Download Page 2

2

Operating instructions

Hinge safety switch

TV8S 521

EN

1.6  Warning about misuse

In case of inadequate or improper use or manipulations of the 

safety switchgear, personal hazards or damage to machinery 

or plant components cannot be excluded. The relevant requi-

rements of the standard EN 1088 must be observed.

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages resul-

ting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary re-

pairs, conversions and modifications to the device are strictly forbidden; 

the manufacturer shall accept no liability for damages resulting from 

such invasive work, arbitrary repairs, conversions and/or modifications 

to the device.

2  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

TV8S 521-

No. Option

Description

11/11

Switch insert 1: 1NO/1NC

 

Switch insert 2: 1NO/1NC

02/20

Switch insert 1: 2NC

Switch insert 2: 2NC

Only if the information described in this operating instructions 

manual are realised correctly, the safety function and therefo-

re the compliance with the Machinery Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Destination and use

The safety switches are suitable for hinged guards , which need to be 

closed in order to ensure the necessary operational safety. The hinge 

safety switch is equipped with two switch inserts S1 and S2 with diffe-

rentiated operating principle. When the safety guard is closed (starting 

position), switch insert S1 is not actuated ans S2 is actuated. The 

hinges are not included in delivery.

The user must evaluate and design the safety chain in ac-

cordance with the relevant standards and the required safety 

level.

2.4  Technical data

Standards:

IEC/EN 60947-5-1, EN ISO 13849-1, 

 BG-GS-ET-15

Enclosure:

light-alloy diecast, paint finish

Shaft bore

Inner toothing

Protection class:

IP 67 to IEC/EN 60529

Ambient temperature:

-25 °C … + 70 ºC

Degree of pollution:

3

Contact material:

Silver

Contact types:

Two change-over contacts with double 

break, type Zb, with galvanically separa-

ted contact bridges

Switching system:

A

 IEC 60947-5-1; slow action, positive 

break NC contact

Termination:

Screw connection

Cable type:

rigid / flexible

Cable section:

min. 2 mm

2

, max. 2 mm

2

, (including 

conductor ferrules)

Cable entry:

2 x M16

Utilisation category:

AC-15, DC-13

I

e

/U

e

:

4 A / 230 VAC

4 A / 24 VDC

U

imp

:

4 kV

U

i

:

250 V

I

the

:

10 A

Max. fuse rating:

6 A gG D-fuse

Mechanical life:

> 1 million operations

Switching frequency:

max. 1000/h

Positive break angle:

14°

Positive break torque:

0.8 Nm

2.5  Safety classification

Standards:

EN ISO 13849-1

B

10d

 (NC contact):

2,000,000

Service life:

20 years

MTTF

B

d x

x

h

s/h

3600

d

10d

op

op

op

n

0,1 x n

op

t

cycle

(Specifications can vary depending on the application-specific parame

-

ters h

op

, d

op

 and t

cycle

 as well as the load.)

3  Mounting

3.1  General mounting instructions

Any mounting position. The hinge switch and the switch must be fitted 

so that the hinge switch and the switch are in alignment with the univer-

sal joint (execute the optimal setting by means of a continuity tester). 

The universal joint must be fixed in the switch and the hinge by means 

of the supplied spiral pin.

The distance of the door to the door hinge centre must be 14 mm.

14

C

B

A

A = safety guard

B = door post

C = door hinge

Summary of Contents for TV8S 521

Page 1: ... in these operating instructions are developed to execute safety related functions as part of an entire plant or machine It is the responsibility of the manufacturer of a machine or plant to ensure the proper functionality of the entire machinery or plant The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufac tu...

Page 2: ...ped with two switch inserts S1 and S2 with diffe rentiated operating principle When the safety guard is closed starting position switch insert S1 is not actuated ans S2 is actuated The hinges are not included in delivery The user must evaluate and design the safety chain in ac cordance with the relevant standards and the required safety level 2 4 Technical data Standards IEC EN 60947 5 1 EN ISO 13...

Page 3: ... Hinge F Hinge L 1 Set switching point hinge L 2 3 pin 3 2 Dimensions All measurements in mm 81 5 47 68 20 78 7 27 92 6 3 M16x1 5 Hinge L is shown on the picture Overall length with hinge F 196 mm min 191 7 mm Universal joint K1 34 78 137 min 131 7 200 min 194 7 60 min 54 7 max 4 5 92 ...

Page 4: ...s must be tested The following conditions must be previously checked and met 1 Check the positive link between the shaft and the door hinge 2 Check for correct installation of the hinge safety switch 3 Check the switch enclosure for damage 4 Check the integrity of the cable entry and connections 5 2 Maintenance In case of correct installation in accordance with the above described instructions the...

Page 5: ...ction conform to the applicable European Directives 7 Appendix 7 1 EC Declaration of conformity Place and date of issue Wuppertal February 22 2010 Authorised signature Heinz Schmersal Managing Director Name of the safety component type TV8S 521 Description of the safety component Hinge safety switch Harmonised EC Directives 2006 42 EC EC Machinery Directive Person authorized for the compilation of...

Page 6: ... Industrielle Sicherheitsschaltsysteme Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Telefon 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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