schmersal TESK Series Operating Instructions Manual Download Page 3

3

TESK

Operating instructions

Hinge safety switch

EN

Utilisation category:

 

AC-15, DC-13

Rated operating current/voltage I

e

/U

e

:

 

 

-with cable:

 

2 A / 230 VAC 

 

1 A / 24 VDC 

-with connector plug M12:

 

1 A / 24 VDC

Rated insulation voltage U

i

:

 

 

- with cable:

 

300 V 

- with connector plug, M12 8-pin:

 

30 V (PELV to DIN EN 60204-1) 

- with connector plug, M12 5-pin:

 

60 V

Rated impulse withstand voltage U

imp

:

 

 

- with cable:

 

2.5 kV  

- with connector plug, M12 8-pin:

 

0.5 kV  

- with connector plug, M12 5-pin:

 

0.8 kV

Thermal test current I

the

:

 

2.5 A

Rated operating voltage U

e

 max:

 

 

- with cable: 

230 V 

- with connector plug M12, 8-pin: 

30 V  

- with connector plug M12, 5-pin: 

60 V

Max. fuse rating:

 

2 A gG D-fuse

Switching of low voltages:

 

1 mA / 3 VDC

Mechanical breaking load (see fig. 1): 

 

- F1:

 

5,000 N 

- F2:

 

5,000 N 

See Section 7.3 Load details

F1

F2

F1

F2

Fig. 1

C

For use in NFPA 79 Applications only.

2.5  Safety classification

Standards:

 

ISO 13849-1

Envisaged structure: 

 

- Basically: 

applicable up to Cat. 1 / PL c 

-  With 2-channel usage and  

 

fault exclusion mechanism*: 

applicable up to Cat. 3 / PL d  

with suitable logic unit

B

10d

 NC contact:

 2,000,000

B

10d

 NO contact at 10% ohmic contact load:

 1,000,000

Service life:

 

20 years

* If a fault exclusion to the 1-channel mechanics is authorised.

MTTF

B

d x

x

h

s/h

3600

d

10d

op

op

op

n

0,1 x n

op

t

cycle

(Determined values can vary depending on the application-specific 

parameters h

op

, d

op

 and t

cycle

 as well as the load.)

If multiple safety components are wired in series, the Performance 

 Level to ISO 13849-1 will be reduced due to the restricted error 

 detection under certain circumstances.

3.  Mounting

3.1  General mounting instructions

During fitting of the actuator and the sensor, the requirements 

of ISO 14119, especially paragraph 7 must be observed!  

Four elongated holes are provided for fixing the switch. To facilitate the 

alignment of the door to the post, alignment pins are supplied (not for 

indoor use) that can be inserted into corresponding holes on the bottom 

of the hinge switch (Fig. 2). Once installed, these can be removed again.

Fig. 2

When used in applications with function for the protection of man, the 

components must be fitted so that disassembly is prevented (e.g. drill 

out the hexagonal recess of the fixing screws, blocking the hexagonal 

recess using a plastic cone diameter 5.1 mm). 

The hinge switch furthermore must be pinned after assembly and 

adjustment (Fig. 3).

A)

A)

Fig. 3

Key

A = Drill and pin in this area

Any mounting position. The mounting position however is chosen so 

that the components are preferably fitted in the upper part of the safety 

guard to avoid the ingress of dirt and soiling as well as damage to the 

components. In case of painting activities, the components must be 

covered. Recommended mounting material, see technical data.

We recommend that the fixing screws are painted after the component 

is fitted and to apply the accompanying caps (Figure 4.)

Summary of Contents for TESK Series

Page 1: ...ively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailin...

Page 2: ...ne movable safety guards from being opened before hazardous conditions have been eliminated They are also suitable for fitting on profile sections and existing equipment Hinge safety switches can only be used for applications in which the hazardous condition is terminated without delay e g run on movements when the safety guard is opened The user must evaluate and design the safety chain in accord...

Page 3: ...specific parameters hop dop and tcycle as well as the load If multiple safety components are wired in series the Performance Level to ISO 13849 1 will be reduced due to the restricted error detection under certain circumstances 3 Mounting 3 1 General mounting instructions During fitting of the actuator and the sensor the requirements of ISO 14119 especially paragraph 7 must be observed Four elonga...

Page 4: ...see table chapter 7 2 Determining door gap 2 Use the adjustment tool to set the normally closed contacts in such a way that they are securely opened with the maximum permissible door gap Turning clockwise results in a smaller switch angle while turning anticlockwise results in a larger switch angle fig 6 this is the opposite when mounted inside To decrease the switching angle turn counterclockwise...

Page 5: ...urements in mm TESK S TESK ZS 116 101 6 1 66 8 82 20 78 15 15 5 15 40 17 5 TESK L TESK ZL 60 15 15 5 37 5 15 20 6 1 116 66 8 82 20 98 101 TESK ST 11 TESK L Ø 6 6 70 70 B Ø 5 8 C D Key B Minimum bending radius of the connection cable C Cable 5 core B 29 mm D Cable 9 core B 33 mm ...

Page 6: ...1 4 TESK 11ST 11 23 12 24 PE 1 2 3 4 5 3 2 5 1 4 4 3 Switch travel TESK 22 TESK 13 10 180 3 11 12 31 32 43 44 23 24 A A 10 180 3 11 12 31 32 41 42 23 24 A A A TESK 12 TESK 02 10 180 3 11 12 31 32 23 24 A A 10 180 3 11 12 21 22 A A TESK 11 10 180 3 11 12 23 24 A Key A Positive break NC contact T Positive break travel angle Switching angle tolerance 1 3 5 Set up and maintenance 5 1 Functional testin...

Page 7: ...M12 8 pole 5 8 4 3 2 1 7 6 Pin configuration of the connector Colour code or conductor numbering of the below mentioned Schmersal connectors Possible colour code of other commercially available connectors to EN 60947 5 2 2007 DIN 47100 Connecting cables with female connector IP67 M12 8 pole 8 x 0 23 mm 1 BN 1 BN WH 2 WH 2 WH BN Cable length Part number 3 BU 3 BU GN 2 5 m 5 0 m 10 0 m 103011411 103...

Page 8: ... 109 7 127 9 146 1 164 2 182 2 1 100 57 5 76 7 95 8 114 9 134 0 153 0 172 0 190 9 1 150 60 2 80 2 100 2 120 1 140 1 160 0 179 8 199 6 1 200 62 8 83 7 104 5 125 4 146 2 166 9 187 6 208 3 1 250 65 4 87 2 108 9 130 6 152 3 173 9 195 4 217 0 1 300 68 0 90 6 113 2 135 8 158 4 180 8 203 3 225 6 1 350 70 6 94 1 117 6 141 0 164 4 187 8 211 1 234 3 1 400 73 2 97 6 122 0 146 3 170 5 194 7 218 9 243 0 1 450 ...

Page 9: ...r doors the have three hinges make sure the two of the hinges are located in the upper third We recommend that the safety hinge switch is placed in the middle when three hinges are used The hinge safety switch must not be used as an end stop For applications in which heavy doors are used especially if these can close with little or no braking effect further measures are to be implemented to preven...

Page 10: ...lation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal Place and date of issue Wuppertal April 20 2016 Authorised signature Philip Schmersal Managing Director EU Declaration of conformity Original K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Internet www schmersal com We hereby certify that the hereafter described components both in their basic design...

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