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2

EN

Operating instructions

Belt alignment switches, position switches

EX-T. 454

1.7  Exclusion of liability

We shall accept no liability for damages and malfunctions resulting from 

defective mounting or failure to comply with this operating instructions 

manual. The manufacturer shall accept no liability for damages 

resulting from the use of unauthorised spare parts or accessories.

For safety reasons, invasive work on the device as well as arbitrary 

repairs, conversions and modifications to the device are strictly 

forbidden; the manufacturer shall accept no liability for damages 

resulting from such invasive work, arbitrary repairs, conversions and/or 

modifications to the device.

2.  Product description

2.1  Ordering code

This operating instructions manual applies to the following types:

EX-T. 454-

Z-

-

-

No. Option Description

11

1 NO  / 1 NC 

02

2 NC 

20

2 NO

22

2 NO  / 2 NC 

13

1 NO  / 3 NC 

31

3 NO  / 1 NC 

04

4 NC contacts

Standard (11, 02, 20)

H

Staggered contacts (22, 13, 31, 04)

Standard

DN

Dupline

®

 input module (only Zone 21 and 22)

Standard (smooth shaft)

1801

Toothed shaft (10° increments)

Levers must be ordered separately.

Only if the information described in this operating instructions 

manual are realised correctly, the compliance with the 

Explosion Protection Directive is maintained.

2.2  Special versions

For special versions, which are not listed in the order code below 2.1, 

these specifications apply accordingly, provided that they correspond to 

the standard version.

2.3  Purpose

The belt alignment switch is suitable for use on material handling 

equipment. The belt alignment switch is actuated, when the conveyor 

belt becomes misaligned.

Position switches are used wherever moving parts on machinery and 

plants need to be positioned, controlled and monitored.

The components can be used in explosion-endangered areas of Zone 

21 and 22 equipment category 2D and 3D. The EX-T. 454 version 

without Dupline® input module can also be installed in potentially 

explosive gas atmospheres of zones 1 and 2, category 2G and 3G, 

when the intrinsic safety Ex ib ignition protection type is used.

The  EX-T. 454-... version with integrated Dupline

®

 input 

module is only suitable for use in potentially explosive dust 

atmospheres of zones 21 and 22, category 2D and 3D. 

The installation and maintenance requirements to the standard series 

EN 60079 must be met. 

During installation, it must be borne in mind that the device may only  

be connected to a single, approved and intrinsically safe apparatus 

(e.g. SRB 200EXi-..., barrier, isolated switch amplifier).

Note external sources of heat and/or cold. The switch may only be 

operated in the temperature range specified in the datasheet. External 

influences, e.g. solar radiation, external sources of cold, must be borne 

in mind and precautionary measures taken, if applicable.

Cable glands and locking screws must also be suitable for 

potentially explosive areas. 

Cable glands and locking screws are not included in the 

delivery. Appropriate accessories can be found in the 

Schmersal catalogues or in the online catalogue on the 

Internet: www.schmersal.net.

2.4  Technical data

Designation in accordance with the ATEX directives: 

 

- Version without Dupline

®

 -DN: 

L

 II 2GD 

- Version with Dupline

®

 -DN:

 

L

 II 2D

Designation in accordance with standards:

 

 

- Version without Dupline

®

 -DN: 

Ex ib IIC T6 Gb 

Ex tb IIIC T80°C Db 

- Version with Dupline

®

 -DN: 

Ex tb IIIC T80°C Db

Applied standards: 

 

IEC 60947-5-1, EN 60079-0,  

EN 60079-11, EN 60079-31, 

Certificate numbers: 

- EU-type examination certificate: 

TÜV  17  ATEX  8004    

- IECEx: 

TUR 18.0048

Enclosure:

 

Grey cast iron, galvanized and painted

Max. impact energy:

 

7 J

Max. surface temperature:

 

+80 °C

Protection class:

 

IP66 and IP67 to IEC 60529

Ambient temperature:

 

−20 °C … +60 °C

Storage temperature:

 

−20 °C … +60 °C

Contact material:

 Silver

Contact type:

 

Slow action, positive break NC contact A;  

double break of 2 separated contact bridges

Connection:

 

Screw terminals M4

Max. cable section:

 

0.75 ... 2.5 mm²  

(incl. conductor ferrules)

Cable entry:

 

2 x M20 x 1.5

Mechanical life:

 

1 million operations

Switching frequency:

 

max. 1,800/h

Ex cable gland:

 

L

 II 2GD

Cable cross-section:

 

min. Ø 7 mm; max. Ø 12 mm

Tightening torque:

 

Screwed cable gland: 8 Nm 

Locking screws: 8 Nm 

Cover screws: 1 Nm 

Earth screws: PE 1 Nm 

PA: 1.2 Nm

Electrical data 

Rated impulse withstand voltage U

imp

:

 

6 kV

Rated insulation voltage U

i

:

 

400 V

Thermal test current I

the

:

 

10 A

Utilisation category:

 

AC-15, DC-13

Rated operating current/voltage I

e

/U

e

:

 

4 A / 230 VAC;1 A / 24 VDC

Max. fuse rating:

 

6 A gG D-fuse

Required short-circuit current: 

1,000 A

Electrical data – Dupline

®

  

(see also the operating instructions for the Dupline

®

 input module) 

Supply voltage: 

8.2 VDC

Power consumption: 

 

100 μA

Device insulation: 

 

internal short-circuit proof

Rated impulse withstand voltage U

imp

 

800 V

Rated insulation voltage U

i

 

30 VDC

Connection:

 

screw terminals

Cable section: 

0.25 … 2.5 mm²

Safety-technical data – Intrinsic safety

Voltage U

i

 

60 V

Current I

i

100 mA

Power P

i

:

 

6 W

Capacity C

i

 0

Inductivity L

i

 0

Summary of Contents for EX-T. 454 Series

Page 1: ...ons listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident preve...

Page 2: ...e borne in mind that the device may only be connected to a single approved and intrinsically safe apparatus e g SRB 200EXi barrier isolated switch amplifier Note external sources of heat and or cold The switch may only be operated in the temperature range specified in the datasheet External influences e g solar radiation external sources of cold must be borne in mind and precautionary measures tak...

Page 3: ...ous adjustment of lever position 360 LEV U14 B50 150 RVA 4 210 160 ø 50 ø14 For belt speeds of up to 6 m s Continuous adjustment of lever position 360 Roller lever A 1 0 0 14 12 20 60 36 5 7 8 9 Actuating speed max 3 m s min 0 05 m s with an actuating angle of α and β 30 Continuous adjustment of lever position 360 Splined shaft and lever available with 10 toothing Roller lever 2A 1 2 0 60 36 5 7 8...

Page 4: ...s must be fitted in accordance with the applicable operating instructions manual Cable glands are only authorised for permanent cables The constructor must provide for the necessary strain relief Ununused cable entries must be sealed by means of Ex approved locking screws Cable glands and locking screws are not included in the delivery After wiring the cover screws must be tightened uniformly Tigh...

Page 5: ...structions the component requires little maintenance For use in extreme conditions we recommend routine maintenance including the following steps 1 Check the free movement of the actuating element 2 Remove particles of dust and soiling 3 Check the correct fixing of the cover screws 4 Check for damages and correct fixing 5 Check cable entry and connections in a de energised condition Avoid electros...

Page 6: ... Stein 51105 Köln ID n 0035 Notified body TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln ID n 0035 EU type examination certificate TÜV 17 ATEX 8004 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Phone 49 202 6474 0 Telefax 49 202 6474 100 E Mail info s...

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