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4

Operating instructions

Safety-monitoring module

AES 2285

EN

6.  Set-up and maintenance

6.1  Functional testing

The safety function of the safety-monitoring module must be tested. 

The following conditions must be previously checked and met:

1. Correct fixing

2. Check the integrity of the cable entry and connections

3.  Check the safety-monitoring module's enclosure for damage.

4.  Check the electrical function of the connected sensors and  

their influence on the safety-monitoring module and the  

downstream actuators

6.2  Maintenance

A regular visual inspection and functional test, including the following 

steps, is recommended:

1. Check the correct fixing of the safety-monitoring module

2. Check the cable for damages

3. Check electrical function

The device has to be integrated into the periodic check-ups 

according to the Ordinance on Industrial Safety and Health, 

however at least 1x/year.

Damaged or defective components must be replaced.

7.  Disassembly and disposal

7.1  Disassembly

The safety-monitoring module must be disassembled in a de-energised 

condition only.

Push up the bottom of the enclosure and hang out slightly tilted  

forwards.

7.2  Disposal

The safety-monitoring module must be disposed of in an appropriate 

manner in accordance with the national prescriptions and legislations.

8.  Appendix

8.1  Wiring examples

Dual-channel control, shown for a guard door monitor;  

with two contacts, where at least one is a positive break contact; 

with external reset button 

J

•  Relay outputs: Suitable for 2-channel control, for increase in 

 capacity or number of contacts by means of contactors or relays with 

 positive-guided  contacts.

•  The control system recognises wire-breakage, earth faults and 

 cross-wire shorts in the monitoring circuit.

S73

S51

S94

S12

S83

S11

S42

S74

S52

S22

S84

S31

S62

S32

S93

B

D

F

A

C

E

S

S

S

S

S

S

K1

K2

Ui

K3

K4

3

N

M

L1

A1

A2

13

23

31

14

24

32

K2

K1

X1

X2

X3

Y1

Y2

Y3

Y4

Y5

Y6

24 VDC

0V

S12

Y1

S74

S11

S73

S

S22

Y2

S74

S11

S73

S

S32

Y3

S84

S31

S83

S

S42

Y4

S84

S31

S83

S

S52

Y5

S94

S51

S93

S

S62

Y6

S94

S51

S93

S

AES 2285

Fig. 2

Summary of Contents for AES 2285

Page 1: ... the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and acci...

Page 2: ... NO contacts of the relays which are wired in series build the enabling contacts 6 signalling outputs signal the position of the corresponding safety guard The entire concept of the control system in which the safety component is integrated must be validated to the relevant standards 2 4 Technical data General data Standards IEC 60204 1 IEC 60947 5 1 IEC 60947 5 3 ISO 13849 1 IEC 61508 BG GS ET 14...

Page 3: ... and the insulation of the feed cables must be designed for the highest voltage which can occur in the device Wiring examples see appendix 5 Operating principle and settings 5 1 Operating principle after the operating voltage is switched on With the guard door closed or the emergency stop command devices unlocked the enabling paths are closed as soon as the start button is pushed During the start ...

Page 4: ...1x year Damaged or defective components must be replaced 7 Disassembly and disposal 7 1 Disassembly The safety monitoring module must be disassembled in a de energised condition only Push up the bottom of the enclosure and hang out slightly tilted forwards 7 2 Disposal The safety monitoring module must be disposed of in an appropriate manner in accordance with the national prescriptions and legisl...

Page 5: ...l of magnetic safety switches according to IEC 60947 5 3 see Fig 5 The control system recognises wire breakage and earth faults in the control circuit Cross wire shorts between the control circuits are detected Category 3 PL d to ISO 13849 1 possible EMERGENCY STOP Door switches Magnetic reed switches S11 S22 S11 S74 S12 S74 S73 S73 S31 S42 S31 S84 S32 S84 S83 S83 S51 S62 S51 S94 S52 S94 S93 S93 A...

Page 6: ...2 S11 S22 NO contacts 1 S73 S74 NO contacts 2 S73 S74 Bridges S31 S32 S42 S51 S52 S62 Number of sensors to be monitored 3 Pin configuration NC contacts 1 S11 S12 NC contacts 2 S11 S22 NC contacts 3 S31 S32 NO contacts 1 S73 S74 NO contacts 2 S73 S74 NO contacts 3 S83 S84 Bridges S31 S42 S51 S52 S62 Number of sensors to be monitored 4 Pin configuration NC contacts 1 S11 S12 NC contacts 2 S11 S22 NC...

Page 7: ...85 Description of the component Safety monitoring module for emergency stop circuits guard door monitoring and magnetic safety switches Relevant Directives Machinery Directive EMC Directive RoHS Directive 2006 42 EC 2014 30 EU 2011 65 EU Applied standards DIN EN 60947 5 3 2014 EN ISO 13849 1 2008 DIN EN ISO 13849 2 2013 Notified body for the prototype test DGUV Test Prüf und Zertifizierungsstelle ...

Page 8: ... A Schmersal GmbH Co KG Möddinghofe 30 D 42279 Wuppertal Postfach 24 02 63 D 42232 Wuppertal Phone 49 0 2 02 64 74 0 Telefax 49 0 2 02 64 74 1 00 E Mail info schmersal com Internet http www schmersal com ...

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