Schmalz VWT-180-4 Operating Manual Download Page 13

Operating Manual

 

V

ACUUM 

T

URNING BENCH

 

VWT-180-4

 

Chapter 7 

Maintenance

 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

BA 30.30.01.00238 

Status 03.2013 / Index 00 

Page 13 / 16 

7  Maintenance 

7.1  General 

The device must be installed and maintained by qualified personnel, mechanics 
and electricians. Any work on the electrical equipment may be carried out only by 
a qualified electrician. 

The vacuum pump and swivelling unit may not be opened during the 
warranty period. Opening these components will invalidate the warranty!

 

Use cleaning agent to clean the device. (Do not use petrol (gasoline) or 
aggressive or corrosive fluids to clean the device. The hoses will otherwise 
become leaky or be destroyed.) 

After any repair or maintenance work, check the safety devices as described in 
the section "Safety". 

 

 

7.2  Maintenance 

Interval 

  Daily 

Weekly  Monthly  Every 6 

months 

Every 12 

months 

Inspect the safety devices: 
- Vacuum gauge OK? 
- Warning device actuated at correct pressure/vacuum value? 

 

 

 

Inspect and maintain the slide and filter of the pump as 
described in the operating instructions 

See operating instructions for pump 

Clean the vacuum filter 

 

 

 

Electrical equipment OK? Cable glands tight?  

 

 

 

 

Vacuum hoses in good condition (no cracks, not kinked, no 
abrasion, free of leaks)? 

 

 

 

All connections (hose clamps, etc.) tight? 

 

 

 

 

Rating plate and load plate still mounted on the device? 

 

 

 

 

Operating instructions available?  
Operating personnel familiar with operating instructions? 

 

 

 

 

Inspect load-carrying part (such as suspension) for 
deformation, wear and other damage. 

 

 

 

 

Clean and inspect suction pads. Must be free of cracks, lip 
must be smooth, etc. Replace if necessary. 

 

 

 

Is the inspection sticker up to date? 

 

 

 

 

General condition of the device. 

 

 

 

 

Leak test 

 

 

 

Swivelling unit 

See operating instructions (appendix) 

 

7.3  Vacuum Pump 

See the operating instructions for the vacuum pump (appendix). 

 

7.4  Suction Pads / 

Seals 

Remove any foreign bodies and contamination such as adhesives, glue, sawdust, 
dust, etc. sticking to the seals at least once a week. Use glycerine to clean the 
seals. 
Immediately replace damaged seals (tears, holes, waves). 
Do not use petrol (gasoline). 

 

Summary of Contents for VWT-180-4

Page 1: ...H VWT 180 4 BA 30 30 01 00238 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index 00 Page 1 16 Pl...

Page 2: ...e Operator 1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 3 Description 3 1 Components of the Vacuum Turning Bench 3 2 Controls...

Page 3: ...permissible load is specified for a vacuum of 0 6 bar and with all suction pads in contact with the workpiece kg Vacuum pump EVE Dead Weight kg Special Features The unit is equipped with the following...

Page 4: ...ly trained that they have read and understood the operating instructions that the operating instructions are available to them at all times The responsibilities for the tasks carried out with the devi...

Page 5: ...can constantly observe the vacuum gauge 1 9 Instructions for the Operator As an operator of the vacuum turning bench you must be trained before you start to use the device You must have read and under...

Page 6: ...leak The reading on the vacuum gauge decreases When the vacuum drops below 0 6 bar the horn of the warning device must sound Checking the Vacuum Hoses and Hose Clamps Check all vacuum hoses and clamp...

Page 7: ...schmalz de BA 30 30 01 00238 Status 03 2013 Index 00 Page 7 16 3 Description 3 1 Components of the Vacuum Turning Bench Parts with safety functions appear in bold type Pos Description 1 Control panel...

Page 8: ...ed 6 Switch Manual Foot switch option Activates the optional foot switch for Vacuum On Off and Turn right left If the foot switch is active the controls on the control panel are disabled in order to p...

Page 9: ...holes are provided in the stands for this purpose Connect the compressed air supply for the solenoid valve filtered max 40 m compressed air with or without oil Check the Rotation Direction Three phas...

Page 10: ...danger zone below 0 6 bar lower the load immediately If the electronic warning device sounds vacuum below 0 6 bar lower the load immediately Place workpieces only on clear level surfaces since they m...

Page 11: ...reached you can turn the load Never attempt to lift the load with a lower vacuum since it will be dropped When lifting ensure that only one piece of the items to be lifted is actually lifted Before l...

Page 12: ...the workpiece air is drawn in Position the device with suction pads completely on the workpiece Filter is dirty Clean replace filter cartridge Filter cover open Screw down the cover Hose defective co...

Page 13: ...g device actuated at correct pressure vacuum value X X Inspect and maintain the slide and filter of the pump as described in the operating instructions See operating instructions for pump Clean the va...

Page 14: ...Geared motor See the enclosed Operating Instructions 7 7 Leak Test Danger Check the device for leaks once per month Place an object with an airtight smooth surface such as a sheet of metal on the suc...

Page 15: ...ating plate is permanently attached to the device Its position is shown in the Spare parts list The rating plate carries the following information Type Device Number Order Number Year of construction...

Page 16: ...e of non original spare parts and accessories Wear and consumable parts are not covered by the guarantee The most important spare and consumable parts are shown in the following list Abbreviations Spa...

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